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Refer to the data given in Exercise\(8\), and construct a control chart with an estimated center line and limits based on using the sample standard deviations to estimate\(\sigma \). Is there any evidence that the process is out of control?

Short Answer

Expert verified

Every point \(\bar x\) is between these limits, which means that process is in control.

Step by step solution

01

Find the sample standard deviations for K samples

With\({\bar x_1},{\bar x_2}, \ldots ,{\bar x_k}\)denoting the\(k\)calculated sample means, the usual estimate of\(\mu \)is simply the average of these me

\(\hat \mu = \bar \bar x = \frac{1}{k}\sum\limits_{i = 1}^k {{{\bar x}_i}} \)

When \({\bar X_1},{\bar X_2}, \ldots ,{\bar X_m}\)is a random sample from a normal distribution, it can be shown that

\(E(S) = {a_n} \cdot \sigma \)

were

\({a_n} = \frac{{\sqrt 2 \Gamma (n/2)}}{{\sqrt {n - 1} \Gamma ((n - 1)/2)}}\)

and\(\Gamma ( \cdot )\)denoted the gamma function. There is a table of\({a_n}\)for\(n = 3,4, \ldots ,8\). Let

\(\bar S = \frac{1}{k}\sum\limits_{i = 1}^k {{S_i}} \)

where\({S_1},{S_2}, \ldots ,{S_k}\)are the sample standard deviations for the\(k\)samples. The

\(\hat \sigma = \frac{{\bar S}}{{{a_n}}}\)

is an unbiased estimator of\(\sigma \).

Control Limits Based on the Sample Standard Deviations

\(\begin{aligned}{l}LCL = \bar \bar x - 3 \cdot \frac{{\bar s}}{{{a_n}\sqrt n }}\\UCL = \bar \bar x + 3 \cdot \frac{{\bar s}}{{{a_n}\sqrt n }}\end{aligned}\)

where

\(\begin{aligned}{l}\bar s = \frac{1}{k}\sum\limits_{i = 1}^k {{s_i}} \\\bar \bar x = \frac{1}{k}\sum\limits_{i = 1}^k {{{\bar x}_i}} \end{aligned}\)

Using this, we calculate (we have all values given in the table in exercise, we use the formula above to calculate it)

\(\begin{aligned}{l}\bar \bar x = \frac{1}{{22}}(12.72 + 12.80 + \ldots + 12.94) = 12.95\\\bar s = \frac{1}{{22}}(0.536 + 0.339 + \ldots + 0.541) = 0.526\\{a_5} = 0.940{\rm{ from the table given in the book page }}684.\end{aligned}\)

02

Find the sample standard deviation

The Control Limits Based on the Sample Standard Deviations\(\begin{aligned}{l}LCL = \bar \bar x - 3 \cdot \frac{{\bar s}}{{{a_n}\sqrt n }} = 12.95 - 3 \cdot \frac{{0.526}}{{0.940\sqrt 5 }} = 12.95 - 0.75 = 12.2\\UCL = \bar \bar x + 3 \cdot \frac{{\bar s}}{{{a_n}\sqrt n }} = 12.95 + 3 \cdot \frac{{0.526}}{{0.940\sqrt 5 }} = 12.95 + 0.75 = 13.7\end{aligned}\)

03

Plot the chart

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Most popular questions from this chapter

Refer to Exercise 1 and suppose the ten most recent values of the quality statistic are .0493, .0485, .0490, .0503, .0492, .0486, .0495, .0494, .0493, and .0488. Construct the relevant portion of the corresponding control chart, and comment on its appearance.

Refer to the data of Exercise 22, and construct a control chart using the\(si{n^{ - 1}}\)transformation as suggested in the text.

The accompanying table gives sample means and standard deviations, each based on\(n = 6\)observations of the refractive index of fiber-optic cable. Construct a control chart, and comment on its appearance. (Hint:\(\Sigma {\bar x_i} = 2317.07\)and\(\left. {\Sigma {s_i} = 30.34.} \right)\)

\(\begin{aligned}{*{20}{l}}{Day\;\;\;\;\;\;\;bar\left( x \right)\;\;\;\;s\;\;\;\;\;\;\;\;\;\;\;\;Day\;\;\;\;\;\;\;bar\left( x \right)\;\;\;\;s}\\{1\;\;\;\;\;\;\;\;\;\;\;\;95.47\;\;\;\;1.30\;\;\;\;\;\;13\;\;\;\;\;\;\;\;\;\;97.02\;\;\;\;1.28}\\{2\;\;\;\;\;\;\;\;\;\;\;\;97.38\;\;\;\;.88\;\;\;\;\;\;\;\;14\;\;\;\;\;\;\;\;\;\;95.55\;\;\;\;1.14}\\{3\;\;\;\;\;\;\;\;\;\;\;\;96.85\;\;\;\;1.43\;\;\;\;\;\;15\;\;\;\;\;\;\;\;\;\;96.29\;\;\;\;1.37}\\{4\;\;\;\;\;\;\;\;\;\;\;\;96.64\;\;\;\;1.59\;\;\;\;\;\;16\;\;\;\;\;\;\;\;\;\;96.80\;\;\;\;1.40}\\{5\;\;\;\;\;\;\;\;\;\;\;\;96.87\;\;\;\;1.52\;\;\;\;\;\;17\;\;\;\;\;\;\;\;\;\;96.01\;\;\;\;1.58}\\{6\;\;\;\;\;\;\;\;\;\;\;\;96.52\;\;\;\;1.27\;\;\;\;\;\;18\;\;\;\;\;\;\;\;\;\;95.39\;\;\;\;.98}\\{7\;\;\;\;\;\;\;\;\;\;\;\;96.08\;\;\;\;1.16\;\;\;\;\;\;19\;\;\;\;\;\;\;\;\;\;96.58\;\;\;\;1.21}\\{8\;\;\;\;\;\;\;\;\;\;\;\;96.48\;\;\;\;.79\;\;\;\;\;\;\;\;20\;\;\;\;\;\;\;\;\;\;96.43\;\;\;\;.75}\\{9\;\;\;\;\;\;\;\;\;\;\;\;96.63\;\;\;\;1.48\;\;\;\;\;\;21\;\;\;\;\;\;\;\;\;\;97.06\;\;\;\;1.34}\\{10\;\;\;\;\;\;\;\;\;\;96.50\;\;\;\;.80\;\;\;\;\;\;\;\;22\;\;\;\;\;\;\;\;\;\;98.34\;\;\;\;1.60}\\{11\;\;\;\;\;\;\;\;\;\;97.22\;\;\;\;1.42\;\;\;\;\;\;23\;\;\;\;\;\;\;\;\;\;96.42\;\;\;\;1.22}\\{12\;\;\;\;\;\;\;\;\;\;96.55\;\;\;\;1.65\;\;\;\;\;\;24\;\;\;\;\;\;\;\;\;\;95.99\;\;\;\;1.18\;\;\;\;\;\;\;}\end{aligned}\)

Consider the double-sampling plan for which both sample sizes are 50 . The lot is accepted after the first sample if the number of defectives is at most 1 , rejected if the number of defectives is at least 4 , and rejected after the second sample if the total number of defectives is 6 or more. Calculate the probability of accepting the lot when \(p = .01,.05\), and \(.10\).

Three-dimensional (3D) printing is a manufacturing technology that allows the production of three-dimensional solid objects through a meticulous layering process performed by a\(3D\)printer.\(3D\)printing has rapidly become a time-saving and economical way to create a wide variety of products such as medical implants, furniture, tools, and even jewelry. The article "Process Capability Analysis of Cost Effective Rapid Casting Solution Based on Three Dimensional Printing" (MIT Intl. J. Mech. Engr., \(\;2012: 31 - 38\)) considered the production process of metal castings by using a\(3D\)printer. Data was collected on\(16\)batches (each having two castings), where the outer diameter of each casting (in\(mm\)) was recorded. The target diameter of each casting was\(60\;mm\). The resulting data is given here:

\(\begin{aligned}{*{20}{c}}{ Batch }&{{x_1}}&{{x_2}}\\1&{59.664}&{59.675}\\2&{59.661}&{59.648}\\3&{59.679}&{59.652}\\4&{59.665}&{59.654}\\5&{59.667}&{59.678}\\6&{59.673}&{59.657}\\7&{59.676}&{59.661}\\8&{59.648}&{59.651}\\9&{59.681}&{59.675}\\{10}&{59.655}&{59.672}\\{11}&{59.691}&{59.676}\\{12}&{59.682}&{59.651}\\{13}&{59.651}&{59.682}\\{14}&{59.668}&{59.685}\\{15}&{59.691}&{59.682}\\{16}&{59.661}&{59.673}\\{}&{}&{}\end{aligned}\)

Apply the supplemental rules suggested in the text to the data. Are there any out-of-control signals?

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