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An investigation of the machinability of beryllium-copper alloy using two different dielectric mediums and four different working currents resulted in the following data on material removal rate (this is a subset of the data that appeared in the article 鈥淪tatistical Analysis and Optimization Study on the Machinability of Beryllium Copper Alloy in Electro Discharge Machining,鈥 J. of Engr. Manufacture, 2012: 1847鈥1861).

a. After constructing an ANOVA table, test at level .05 both the hypothesis of no medium effect against the appropriate alternative and the hypothesis of no working current effect against the appropriate alternative.

b. Use Tukey鈥檚 procedure to investigate differences in expected material removal rate due to different working currents (Q.05,4,3 = 6.825).

Short Answer

Expert verified
  1. Reject null hypotheses H0A and H0B.
  2. The pair which differ are\((1,3),(1,3),(2,4)\).

Step by step solution

01

Determine the factors:

a)-

Let

Where the following holds

and where the are independent normally distributed random variable with mean 0 and varianceThe hypotheses of interest are

\({H_{0A}}:{\alpha _1} = {\alpha _2} = \ldots = {\alpha _I} = 0{\rm{\;versus\;}}{H_{aA}}:{\rm{\;at least one\;}}{\alpha _ - }i \ne 0\)

And for the factor B

\({H_{0B}}:{\beta _1} = {\beta _2} = \ldots = {\beta _J} = 0{\rm{\;versus\;}}{H_{aB}}:{\rm{\;at least one\;}}{\beta _ - }j \ne 0.{\rm{\;}}\)

02

Obtain the average of measurements:

The following table summarizes values which will be required to compute the test statistic value.

Values of I and J are

\(I = 4\)- number of rows;

J = 3 鈥 number of columns.

Before continuing, denote withthe average of measurements obtained when factor A is held at level i.

Withthe average of measurements obtained when factor B is held at level j

And with.. the grand mean

Observed values are denoted with small instead of big X. The notations without line over X are just the sums.

03

Determine average of measurements for factor B

Compute them one by one. Starting with average of measurements for factor A - Medium at level corresponding level

\(\begin{aligned}{*{20}{c}}{{x_{1.}} = 0.2433 + 0.383 + 0.5625 + 0.7258 = 1.9146}\\{{x_{2.}} = 0.159 + 0.2649 + 0.3609 + 0.4773 = 1.2621}\end{aligned}\)

Values of

\({\bar x_{i.}} = \frac{1}{J} \cdot {x_i}\)

Are given by

\(\begin{aligned}{*{20}{c}}{{{\bar x}_{1.}} = \frac{1}{4} \cdot 1.9146 = 0.47865}\\{{{\bar x}_{2.}} = \frac{1}{4} \cdot 1.2621 = 0.31553.}\end{aligned}\)

The average of measurements for factor B- Working current, at level corresponding level

\(\begin{aligned}{*{20}{c}}{{x_{.1}} = 0.2433 + 0.159 = 0.4023}\\{{x_{.2}} = 0.383 + 0.2649 = 0.6479}\\{{x_{.3}} = 0.5625 + 0.3609 = 0.9234}\\{{x_{.4}} = 0.7258 + 0.4773 = 1.2031.}\end{aligned}\)

Values of

\({\bar x_{ \cdot j}} = \frac{1}{I} \cdot {x_{ \cdot j}}\)

Are given by

\(\begin{aligned}{*{20}{c}}{{{\bar x}_{.1}} = \frac{1}{2} \cdot 0.4023 = 0.20115}\\{{{\bar x}_{.2}} = \frac{1}{2} \cdot 0.6479 = 0.32395}\\{{{\bar x}_{.3}} = \frac{1}{2} \cdot 0.9234 = 0.46170}\\{{{\bar x}_{.4}} = \frac{1}{2} \cdot 1.2031 = 0.60155}\end{aligned}\)

04

Find the sum of squares:

The grand sum is

The grand mean is

The sum of squares are given by

with degrees of freedom respectively,

\(\begin{aligned}{*{20}{c}}{d{f_T} = IJ - 1}\\{d{f_A} = I - 1}\\{d{f_B} = J - 1}\\{d{f_E} = (I - 1)(J - 1).}\end{aligned}\)

SST can be computed as

\(\begin{aligned}{*{20}{c}}{ = \left( {{{60.2433}^2} + {{0.383}^2} + \ldots + {{0.3609}^2} + {{0.4773}^2}} \right) - \frac{1}{{2 \cdot 4}} \cdot {{3.17670}^2}}\\{ = 1.502593 - 1.261428}\\{ = 0.241165}\end{aligned}\)

SSA can be computed as

SSB can be computed as

05

Determine fundamental Identity:

\(SST = SSA + SSB + SSE\)

By the fundamental identity, the SSE can be computed as

\(SSE = SST - SSA - SSB = 0.241165 - 0.053220 - 0.179441 = 0.008504\)

When testing hypotheses H0A versus HaA, the test statistic value is

\({f_A} = \frac{{MSA}}{{MSE}},\)

and the P-value is the area under the\({F_{I - 1,(I - 1)(J - 1)}}\)curve to the right of the test statistic value fA.

When testing hypotheses\({H_{0B}}{\rm{\;versus\;}}{H_{aB}}\), the test statistic value is

\({f_B} = \frac{{MSB}}{{MSE}}\)

and the P-value is the area under the\({F_J}_{ - 1,(I - 1)(J - 1)}\)curve to the right of the test statistic value fB.

The degrees of freedom are

\(\begin{aligned}{*{20}{c}}{d{f_T} = IJ - 1 = 2 \cdot 4 - 1 = 7}\\{d{f_A} = I - 1 = 2 - 1 = 1}\\{d{f_B} = J - 1 = 4 - 1 = 3}\\{d{f_E} = (I - 1)(J - 1) = (2 - 1) \cdot (4 - 1) = 3.}\end{aligned}\)

06

Obtain Value of test statistics:

The mean square are

\(\begin{aligned}{*{20}{c}}{MSA = \frac{1}{{I - 1}} \cdot SSA = \frac{1}{1} \cdot 0.053220 = 0.053220}\\{MSB = \frac{1}{{J - 1}} \cdot SSB = \frac{1}{3} \cdot 0.179441 = 0.059814}\\{MSE = \frac{1}{{(I - 1)(J - 1)}} \cdot SSE = \frac{1}{3} \cdot 0.008504 = 0.002835.}\end{aligned}\)

The value of test statistics are

\(\begin{aligned}{*{20}{c}}{{f_A} = \frac{{MSA}}{{MSE}} = \frac{{0.053220}}{{0.002835}} = 18.77;}\\{{f_B} = \frac{{MSB}}{{MSE}} = \frac{{0.059814}}{{0.002835}} = 21.10.}\end{aligned}\)

There are two ways to make conclusion. Using the table in the appendix or compute P value using a software.

07

value of test statistics PA and PB:

The PA value when testing hypotheses HOA versus HaA is

\({P_A} = P\left( {F > {f_A}} \right) = P(F > 18.77) = 0.02\)

which was computed using software, and random variable F has Fisher's distribution with degrees of freedom\(I - 1 = 1{\rm{\;and\;}}(I - 1)(J - 1) = 3\)because

\({P_A} = 0.02 < 0.05 = \alpha \)

Do not reject hypothesis H0A

at given significance level.

The PB value when testing hypotheses HOB versus HaB is

\({P_B} = P\left( {F > {f_B}} \right) = P(F > 21.10) = 0.20,\)

which was computed using software, and random variable F has Fisher's distribution with degrees of freedom\(J - 1 = 3{\rm{\;and\;}}(I - 1)(J - 1) = 3.{\rm{ Because\;}}\)

\({P_B} = 0.02 < 0.05 = \alpha \)

reject hypothesis H0B

at given significance level.

08

Step 8: obtained the values from the table:

using the fact that

\({F_{\alpha ,I - 1,(I - 1)(J - 1)}} = {F_{0.05,1,3}} = 10.13,\)

which was obtained from the table in the appendix, and the fact that

\({F_{0.05,1,3}} = 10.13 < 18.77 = {f_A}\)

reject hypothesis H0A

at given significance level.

Also, using the fact that

\({F_{\alpha ,J - 1,(I - 1)(J - 1)}} = {F_{0.05,3,3}} = 9.28\)

which was obtained from the table in the appendix, and the fact that

\({F_{0.05,3,3}} = 9.28 < 21.10 = {f_B}\)

reject hypothesis H0B

at given significance level.

09

Values are estimated:

Finally, the result can be represented in a table

B)-

10

Find the value of w:

In (a) the null hypothesis H0B was rejected. It makes sense to use Turkey's procedure to identify significance difference between the levels of the factor B.

In order to compare levels of factor B, first obtain\({Q_{\alpha ,J,(I - 1)(.J - 1)}}\). In second step compute value

\(w = {Q_{\alpha ,J,(I - 1)(J - 1)}} \cdot \sqrt {\frac{{MSE}}{I}} \)

In the last step, arrange the sample means in increasing order and underscore pairs which differs less than w, and identify pairs not underscored by the same line as corresponding to significantly different levels of the given factor.

Given in the exercise,

\({Q_{\alpha ,J,(I - 1)(J - 1)}} = {Q_{0.05,4,3}} = 6.825.\)

The value of w is

\(\begin{aligned}{*{20}{c}}{w = {Q_{\alpha ,J,(I - 1)(J - 1)}} \cdot \sqrt {\frac{{MSE}}{I}} = {Q_{0.05,4,3}} \cdot \sqrt {\frac{{MSE}}{2}} }\\{ = 6.825 \cdot \sqrt {\frac{{0.002835}}{2}} = 0.257.}\end{aligned}\)

11

Identify the different pair:

The following table can help with the values required.

From the table, notice that the ordered means are

\(x.1 < x.2 < x.3 < x.4\)

thus; compute all differences and see which are smaller than w.

The following are the differences

\(\begin{aligned}{*{20}{c}}{{x_{.2}} - {x_{.1}} = 0.323950 - 0.201150 = 0.122800 < w = 0.257;}\\{{x_{.3}} - {x_{.1}} = 0.461700 - 0.201150 = 0.260550 > w = 0.257;}\\{{x_{.4}} - {x_{.1}} = 0.601550 - 0.201150 = 0.400400 > w = 0.257;}\\{{x_{.3}} - {x_{.2}} = 0.461700 - 0.323950 = 0.137750 < w = 0.257;}\\{{x_{.4}} - {x_{.2}} = 0.601550 - 0.323950 = 0.277600 > w = 0.257;}\\{{x_{.4}} - {x_{.3}} = 0.601550 - 0.461700 = 0.139850 > w = 0.257.}\end{aligned}\)

The differences are the ones smaller than w; thus, do not differ a significantly. The other pair do differ significantly. The pair which differ are

(1,3), (1,3), (2,4).

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