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Question:Rockness Recycling refurbishes rundown business students. The process uses a moving belt, which carries each student through the five steps of the process in sequence. The five steps are as follows:

Step

Description

Time required per student

1

Unpack and place on the belt

1.0 minute

2

Strip off bad habits

1.5 minutes

3

Scrub and clean mind

0.8 minute

4

Insert modern methods

1.0 minute

5

Polish and pack

1.0 minute

One faculty member is assigned to each of these steps. Faculty members work a 40-hour week and rotate jobs each week. Mr. Rockness has been working on a contract from General Eclectic, which requires the delivery of 2,000 refurbished students per week. A representative of the human resources department has just called complaining that the company hasn’t been receiving the agreed number of students. A check of finished goods inventory by Mr. Rockness reveals that there is no stock left. What is going on?

Short Answer

Expert verified

Answer

In the above question, two things can be calculated and that is the maximum output for each step and the bottleneck step among all of them.

Step by step solution

01

Calculate the maximum output for each part

Step 1: Calculate the maximum output for each part

Maximum Capacity 40hour x 60 minutes = 2400 minutes

Part A: Minute unpack and place on a belt

Time required per student 1.0 minutes

Maximum output = 2400/1.0 = 24, 00 students per week

Part B: Strip off bad habits

Time required per student 1.5 minutes

Maximum output = 2400/1.5 = 16, 00 students per week

Part C: Scrub and clean mind

Time required per student 0.8 minutes

Maximum output = 2400/0.8 = 3,000 students per week

Part D: Inserts modern method

Time required per student 1.0 minute

Maximum output = 2400/1.0 = 24,000 students per week

Part E: Polish and Pack

Time required per student 1.0 minute

Maximum output = 2400/1.0 = 24, 00 students per week

02

Find out the bottleneck step

Step 2: Find out the bottleneck step

Part B of the step has the bottleneck steps.

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