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A firm uses a serial assembly system and needs answers to the following:

a. An output of 900 units per shift (7.5 hours) is desired for a new processing system. The system requires the product to pass through four stations where the work content at each station is 30 seconds. What is the required cycle time for such a system?

b. How efficient is your system with the cycle time you calculated?

c. Station 3 changes and now requires 45 seconds to complete. What will need to be done to meet demand (assume only 7.5 hours are available)? What is the efficiency of the new system?

Short Answer

Expert verified
  1. The cycle time is 30 seconds.
  2. The efficiency is 100%.
  3. The efficiency of the new system is 75%.

Step by step solution

01

Step-by-Step Solution

Step 1: (a) Cycle Time

颁测肠濒别鈥嬧赌塼颈尘别鈥=鈥础惫补颈濒补产濒别鈥塸谤辞诲耻肠迟颈辞苍鈥塼颈尘别顿别蝉颈谤别诲鈥塷耻迟辫耻迟础惫补颈濒补产濒别鈥塸谤辞诲耻肠迟颈辞苍鈥塼颈尘别鈥=鈥7.5hours鈥壝60minutes鈥壝60seconds=鈥27000蝉别肠辞苍诲蝉顿别蝉颈谤别诲鈥塷耻迟辫耻迟鈥=鈥900鈥塽nits

Now,

role="math" localid="1651292487719" 颁测肠濒别鈥嬧赌塼颈尘别鈥=鈥础惫补颈濒补产濒别鈥塸谤辞诲耻肠迟颈辞苍鈥塼颈尘别顿别蝉颈谤别诲鈥塷耻迟辫耻迟=鈥27000900=鈥30鈥塻别肠辞苍诲蝉

The cycle time is30 seconds.

02

(b) Efficiency

Sum鈥塷f鈥塼ask鈥塼imes鈥塗i鈥=鈥30鈥塻别肠辞苍诲蝉鈥壝椻4鈥墂orkstations=鈥120鈥塻别肠辞苍诲蝉狈耻尘产别谤鈥塷蹿鈥墂辞谤办蝉迟补迟颈辞苍蝉鈥塏鈥=鈥4Cycle鈥塼ime鈥塁鈥=鈥30鈥塻别肠辞苍诲蝉

We can find the efficiency by using the given equation:

贰蹿蹿颈肠颈别苍肠测鈥=鈥Ti狈鈥壝椻赌塁=鈥1204鈥壝椻赌30鈥壝100=鈥100%

The efficiency is 100%.

03

(c) Efficiency of the new system

Since the third station currently requires 45 seconds to finish and the accessible production is the same at 7.5 hours, the accompanying things should be possible to satisfy the need on time and keep up with efficiency:

  1. More talented specialists could be employed for station 3 to accelerate the interaction.
  2. Laborers could be approached to stay at work longer than required.
  3. Some upgrading in the item could likewise assist with efficiency.
  4. Updated hardware and machine could be introduced at the third station to limit the process duration.

For the efficiency of the new system,

厂耻尘鈥塷蹿鈥塼补蝉办鈥塼颈尘别蝉鈥涂颈=鈥(30蝉别肠辞苍诲蝉鈥壝椻赌3鈥墂辞谤办蝉迟补迟颈辞苍蝉)+(45蝉别肠辞苍诲蝉鈥壝椻赌1鈥墂辞谤办蝉迟补迟颈辞苍)=鈥135鈥塻别肠辞苍诲蝉

For this situation, the longest workstation time will be viewed as the cycle time. Accordingly, the cycle time will currently be 45 seconds. For efficiency:

role="math" localid="1651292885944" 贰蹿蹿颈肠颈别苍肠测鈥=鈥Ti狈鈥壝椻赌塁=鈥1354鈥壝椻赌45鈥壝100=鈥75%

The efficiency of the new system is 75%.

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Most popular questions from this chapter

You are planning the new layout for the local branch of the Sixth Ninth Bank. You are considering separate cashier windows for the three different classes of service. Each class of service would be separate with its cashiers and customers. Oddly enough, each class of service, while different, has the same demand and service times. People for one class of service arrive every four minutes, and arrival times are exponentially distributed (The standard deviation is equal to the mean). It takes seven minutes to service each customer, and the standard deviation of the service times is three minutes. You assign two cashiers to each type of service.

  1. On average, how long will each line be at each of the cashier windows?
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  3. What will happen to the amount of time each cashier spends idle? (Increase, decrease, stay the same, depend on ________)
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Consider a department store. Which departments probably should not be located near each other? Would any department benefit from close proximity?

Some tasks and the order in which they must be performed according to their assembly requirements are shown in the following table. These are to be combined into workstations to create an assembly line. The assembly line operates 7 1鈦2 hours per day. The output requirement is 1,000 units per day.

Task

Preceding Tasks

Time (Seconds)

Task

Preceding Tasks

Time (Seconds)

A

15

G

C

11

B

A

24

H

D

9

C

A

6

I

E

14

D

B

12

J

F, G

7

E

B

18

K

H, I

15

F

C

7

L

J, K

10

a. What is the workstation cycle time required to produce 1,000 units per day?

b. Balance the line using the longest task time based on the 1,000-unit forecast, stating which tasks would be done in each workstation.

c. For (b), what is the efficiency of your line balance, assuming it is running at the cycle time from part (a)?

d. After production was started, Marketing realized that it understated demand and must increase output to 1,100 units. What action would you take? Be specific and quantitative in your answer.

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