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Some tasks and the order in which they must be performed according to their assembly requirements are shown in the following table. These are to be combined into workstations to create an assembly line. The assembly line operates 7 1鈦2 hours per day. The output requirement is 1,000 units per day.

Task

Preceding Tasks

Time (Seconds)

Task

Preceding Tasks

Time (Seconds)

A

15

G

C

11

B

A

24

H

D

9

C

A

6

I

E

14

D

B

12

J

F, G

7

E

B

18

K

H, I

15

F

C

7

L

J, K

10

a. What is the workstation cycle time required to produce 1,000 units per day?

b. Balance the line using the longest task time based on the 1,000-unit forecast, stating which tasks would be done in each workstation.

c. For (b), what is the efficiency of your line balance, assuming it is running at the cycle time from part (a)?

d. After production was started, Marketing realized that it understated demand and must increase output to 1,100 units. What action would you take? Be specific and quantitative in your answer.

Short Answer

Expert verified

Assembly line balancing is utilized to appoint the tasks to various work stations to guarantee that the tasks at each work station are equivalent to the normal cycle time and the inactive time is least. Cycle time: The time between successive units falling off the finish of the assembly line. The cycle time is determined utilizing the accompanying equation:

cycletime=productiontimerequiredoutput

Workstations are fined using the given formula:

requirednumberofworkstation=totaltasktimecycletimet

Think about the following data:

Requirement = 1,000 units each day

Available time for production=7.5 hours or 27,000 seconds.

Foster a network outline as follows:

Step by step solution

01

(a) Total Workstation Required

cycletime=productiontimerequiredoutput=270001000=27sec

Utilizing the cycle time and amount of the undertaking times, ascertain the necessary number of workstations as follows:

workstationrequired=totaltasktimecycletimet=14827=5.48~6

A total of six workstations are required.

02

(b) Assign the tasks per workstation with the end goal that the amount of the tasks at a workstation isn't more than the cycle time as follows

03

(c) Efficiency

efficiency=sumoftasktimecycletimet=148627=148162=0.9135or91.35%

04

(d) Showcasing intended to expand the creation to 1, 100 units to satisfy the need

Calculate the cycle time when the expected result is 1, 100 units are as follows:

cycletime=productiontimerequiredoutput=270001100=24.54sec

The cycle time has been decreased when the result expanded. As the task time at the workstations ought to be equivalent to the cycle time, the task times ought to likewise be diminished.

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