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Consider a\(3\)-sigma control chart with a center line at\({\mu _0}\)and based on\(n = 5\). Assuming normality, calculate the probability that a single point will fall outside the control limits when the actual process mean is

a. \({\mu _0} + .5\sigma \)

b. \({\mu _0} - \sigma \)

c.\({\mu _0} + 2\sigma \)

Short Answer

Expert verified

a. \(0.0301\);

b. \(0.2236\);

c. \(0.9292\).

Step by step solution

01

Find the lower and upper control limit

When\(X\)has a normal distribution with mean value\(\mu \)and standard deviation\(\sigma \), we know that

1.\(E(\bar X) = \mu \)

2. \(E(\bar X) = \mu {\sigma _{\bar X}} = \sigma /\sqrt n \);

3.\(\bar X\)has a normal distribution.

Consider first the case in which the values of both\(\mu \)and\(\sigma \)are known. Suppose that at each of the time points\(1,2,3, \ldots \), a random sample of size\(n\)is available. Let\({\bar x_1},{\bar x_2},{\bar x_3}, \ldots \)denote the calculated values of the corresponding sample means. An\(\bar X\)chart results from plotting these\({\bar x_i}\)over time\( - \)that is, plotting points\(\left( {1,{{\bar x}_1}} \right),\left( {2,{{\bar x}_2}} \right),\left( {3,{{\bar x}_3}} \right)\), and so on\( - \)and then drawing horizontal lines across the plot at

\(\begin{aligned}{l}LCL = {\rm{ lower control limit }} = \mu - 3 \cdot \frac{\sigma }{{\sqrt n }}\\UCL = {\rm{ upper control limit }} = \mu + 3 \cdot \frac{\sigma }{{\sqrt n }}.\end{aligned}\)

One error probability is

\(\begin{aligned}{l}\alpha = P\left( {{\rm{ a single sample gives a point outside the control limits when }}\mu = {\mu _1}} \right) = \\ = P\left( {\bar X > {\mu _1} + 3 \cdot \frac{\sigma }{{\sqrt n }}{\rm{ or }}\bar X < {\mu _1} - 3 \cdot \frac{\sigma }{{\sqrt n }}{\rm{ when }}\mu = {\mu _1}} \right) = \\ = P\left( {\frac{{\bar X - {\mu _1}}}{{\sigma /\sqrt n }} > 3{\rm{ or }}\frac{{\bar X - {\mu _1}}}{{\sigma /\sqrt n }} < - 3{\rm{ when }}\mu = {\mu _1}} \right) = \end{aligned}\)

Note: below we use table entries which represent the area under the standard normal (random variable\(Z\)) curve from 0 to the specified value\(z\). You can use another table; it is the same.

02

A)Step 2: Find the required probability for \({\mu _0} + .5\sigma \)

Continue from above, when\({\mu _1} = {\mu _0} + 0.5\sigma \), we have

\( = P\left( {\frac{{\bar X - {\mu _0} - 0.5\sigma }}{{\sigma /\sqrt 5 }} > 3{\rm{ or }}\frac{{\bar X - {\mu _0} - 0.5\sigma }}{{\sigma /\sqrt 5 }} < - 3} \right).\)

We now standardize by adding \(0.5 \cdot \sqrt 5 \)from each term inside the parentheses

\(\begin{aligned}{l}P\left( {\frac{{\bar X - {\mu _0}}}{{\sigma /\sqrt 5 }} > 3 + 0.5 \cdot \sqrt 5 {\rm{ or }}\frac{{\bar X - {\mu _0}}}{{\sigma /\sqrt 5 }} < - 3 + 0.5 \cdot \sqrt 5 } \right) = \\ = P(Z > 3 + 0.5 \cdot \sqrt 5 {\rm{ or }}Z < - 3 + 0.5 \cdot \sqrt 5 ) = \\ = P(Z > 4.118{\rm{ or }}Z < - 1.882) = \\ = (0.5 - \Phi (1.882)) + (0.5 - \Phi (4.118)) = \\ = 0.5 - 0.4699 + 0.5 - 0.5 = 0.301.\end{aligned}\)

03

B)Step 3: Find the required probability for \({\mu _0} - \sigma \) 

Continue from above, when\({\mu _1} = {\mu _0} - \sigma \), we have

\( = P\left( {\frac{{\bar X - {\mu _0} + \sigma }}{{\sigma /\sqrt 5 }} > 3{\rm{ or }}\frac{{\bar X - {\mu _0} + \sigma }}{{\sigma /\sqrt 5 }} < - 3} \right).\)

We now standardize by adding\( - \sqrt 5 \) from each term inside the parentheses

04

C)Step 4: Find the required probability for \({\mu _0} + 2\sigma \)

Continue from above, when\({\mu _1} = {\mu _0} + 2\sigma \), we have

\( = P\left( {\frac{{\bar X - {\mu _0} - 2\sigma }}{{\sigma /\sqrt 5 }} > 3{\rm{ or }}\frac{{\bar X - {\mu _0} - 2\sigma }}{{\sigma /\sqrt 5 }} < - 3} \right)\)

We now standardize by adding \(2 \cdot \sqrt 5 \) from each term inside the parentheses\(\begin{aligned}{l}P\left( {\frac{{\bar X - {\mu _0}}}{{\sigma /\sqrt 5 }} > 3 + 2 \cdot \sqrt 5 {\rm{ or }}\frac{{\bar X - {\mu _0}}}{{\sigma /\sqrt 5 }} < - 3 + 2 \cdot \sqrt 5 } \right) = \\ = P(Z > 3 + 2 \cdot \sqrt 5 {\rm{ or }}Z < - 3 + 2 \cdot \sqrt 5 ) = \\ = P(Z > 7.472{\rm{ or }}Z < 1.472) = \\ = (0.5 + \Phi (1.472)) + (0.5 - \Phi (7.472)) = \\ = 0.5 + 0.4292 + 0.5 - 0.5 = 0.9292.\end{aligned}\)

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Most popular questions from this chapter

The following numbers are observations on tensile strength of synthetic fabric specimens selected from a production process at equally spaced time intervals. Construct appropriate control charts, and comment (assume an assignable cause is identifiable for any out of-control observations).

\(\begin{array}{*{20}{r}}{ 1. }&{51.3}&{51.7}&{49.5}&{12.}&{49.6}&{48.4}&{50.0}\\{ 2. }&{51.0}&{50.0}&{49.3}&{13.}&{49.8}&{51.2}&{49.7}\\{ 3. }&{50.8}&{51.1}&{49.0}&{14.}&{50.4}&{49.9}&{50.7}\\{ 4. }&{50.6}&{51.1}&{49.0}&{15.}&{49.4}&{49.5}&{49.0}\\{ 5. }&{49.6}&{50.5}&{50.9}&{16.}&{50.7}&{49.0}&{50.0}\\{ 6. }&{51.3}&{52.0}&{50.3}&{17.}&{50.8}&{49.5}&{50.9}\\{ 7. }&{49.7}&{50.5}&{50.3}&{18.}&{48.5}&{50.3}&{49.3}\\{ 8. }&{51.8}&{50.3}&{50.0}&{19.}&{49.6}&{50.6}&{49.4}\\{9.}&{48.6}&{50.5}&{50.7}&{20.}&{50.9}&{49.4}&{49.7}\\{ 10. }&{49.6}&{49.8}&{50.5}&{21.}&{54.1}&{49.8}&{48.5}\\{ 11. }&{49.9}&{50.7}&{49.8}&{22.}&{50.2}&{49.6}&{51.5}\end{array}\)

Observations on shear strength for 26 subgroups of test spot welds, each consisting of six welds, yield \(\Sigma {\bar x_i} = 10,980,\Sigma {s_i} = 402\), and \(\Sigma {r_i} = 1074\). Calculate control limits for any relevant control charts.

Some sources advocate a somewhat more restrictive type of doubling-sampling plan in which \({r_1} = {c_2} + 1\); that is, the lot is rejected if at either stage the (total) number of defectives is at least \({r_1}\) (see the book by Montgomery). Consider this type of sampling plan with \({n_1} = 50,{n_2} = 100,{c_1} = 1\), and \({r_1} = 4\). Calculate the probability of lot acceptance when \(p = .02,.05\), and .10.

Refer to Exercise 34 and consider the plan with \(n = 100\)and \(c = 2\). Calculate \(P(A)\) for \(p = .01,.02, \ldots ,.05\), and sketch the two OC curves on the same set of axes. Which of the two plans is preferable (leaving aside the cost of sampling) and why?

An alternative to the \(p\) chart for the fraction defective is the np chart for number defective. This chart has \(UCL = n\bar p + 3\sqrt {n\bar p(1 - \bar p)} ,LCL = n\bar p - 3\sqrt {n\bar p(1 - \bar p)} \),

and the number of defectives from each sample is plotted on the chart. Construct such a chart for the data of Example 16.6. Will the use of an \(n p\) chart always give the same message as the use of a \(p\)chart (i.e., are the two charts equivalent)?

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