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91Ó°ÊÓ

Inglenook Co. produces wine. The company expects to produce 2,500,000 two- liter bottles of Chablis in 2012 . Inglenook purchases empty glass bottles from an outside venIts target ending inventory of such bottles is 80,000 ; its beginning inventory is 50,000 . For simplicity, ignore breakage. Compute the number of bottles to be purchased in 2012.

Short Answer

Expert verified
Inglenook Co. should purchase 2,530,000 bottles in 2012.

Step by step solution

01

Calculate the Total Bottle Requirement

First, calculate the total number of bottles Inglenook Co. needs for production in 2012. This is given as 2,500,000 bottles.
02

Determine Total Needed Inventory

Add the target ending inventory to the total production requirement to determine the total need. The ending inventory is given as 80,000 bottles. Thus, the total need is 2,500,000 + 80,000 = 2,580,000 bottles.
03

Calculate Bottles to be Purchased

Subtract the beginning inventory from the total needed inventory to find the number of bottles to be purchased. The beginning inventory is 50,000 bottles. Calculate: 2,580,000 - 50,000 = 2,530,000 bottles.

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Production Planning
Production planning is like a roadmap for a business. It helps in deciding what to produce, when to produce, and how much to produce. Each decision impacts every part of a company, from the equipment used all the way to supply chains.
For a company like Inglenook Co., production planning means they must plan for producing 2,500,000 bottles of Chablis efficiently. By calculating the bottle needs, Inglenook ensures it has just enough bottles to meet production targets without howling too much or too little in stock.
This involves calculating current resources, and then forecasting and adjusting target resources. Proper planning can lead to minimized wait times and costs, maximizing profits through streamlined operations.
Demand Forecasting
Demand forecasting is crucial as it predicts future customer demand. This is how businesses like Inglenook Co. determine how many bottles are needed in a given time period.
By accurately foreseeing that 2,500,000 bottles of Chablis will be required, Inglenook can avoid overproduction or underproduction. Avoiding inventory buildup helps in reducing costs related to storage and waste, while also ensuring the product is available to customers when needed.
The accuracy of this step influences production planning directly, as it serves as a foundational number around which other stock adjustments are made. It's based on past performance, market trends, and sometimes intuition and insight from experts.
Raw Material Inventory
Raw material inventory management ensures that Inglenook Co. has the right amount of bottles at the right time. This requires balancing how much to order versus how much to hold in stock.
In the example, starting with 50,000 bottles and aiming for a target of 80,000 as ending inventory, the company needed to adjust its bottle orders accordingly. This ensures that production isn't halted, driven by the lack of initial resources.
Efficient inventory management means fewer stops in production, lower waste, and more controlled costs. By managing bottle inventory precisely, Inglenook can keep production running smoothly, responding to demand shifts with flexibility.
Operational Efficiency
Operational efficiency is all about getting the best use out of every resource. It involves maximizing output while minimizing waste and redundancy.
For Inglenook Co., operational efficiency is reflected in how they compute bottle needs and manage their inventory. Calculating exactly how many bottles are needed, factoring beginning and ending stocks, ensures resources are not tied up unnecessarily.
By efficiently managing when and how they purchase bottles, Inglenook can ensure their production process is uninterrupted, reducing downtime and increasing productivity. Efficient operations not only reduce costs but also improve overall output quality and delivery speed.

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Most popular questions from this chapter

Consider each of the following independent situations for Anderson Forklifts. Anderson manufactures and sells forklifts. The company also contracts to service both its own and other brands of forklifts. Anderson has a manufacturing plant, a supply warehouse that supplies both the manufacturing plant and the service technicians (who often need parts to repair forklifts) and 10 service vans. The service technicians drive to customer sites to service the forklifts. Anderson owns the vans, pays for the gas, and supplies forklift parts, but the technicians own their own tools. 1\. In the manufacturing plant the production manager is not happy with the engines that the purchasing manager has been purchasing. In May the production manager stops requesting engines from the supply warehouse, and starts purchasing them directly from a different engine manufacturer. Actual materials costs in May are higher than budgeted. 2\. Overhead costs in the manufacturing plant for June are much higher than budgeted. Investigation reveals a utility rate hike in effect that was not figured into the budget. 3\. Gasoline costs for each van are budgeted based on the service area of the van and the amount of driving expected for the month. The driver of van 3 routinely has monthly gasoline costs exceeding the budget for van 3. After investigating, the service manager finds that the driver has been driving the van for personal use. 4\. At Bigstore Warehouse, one of Anderson's forklift service customers, the service people are only called in for emergencies and not for routine maintenance. Thus, the materials and labor costs for these service calls exceeds the monthly budgeted costs for a contract customer. 5\. Anderson's service technicians are paid an hourly wage, with overtime pay if they exceed 40 hours per week, excluding driving time. Fred Snert, one of the technicians, frequently exceeds 40 hours per week. Service customers are happy with Fred's work, but the service manager talks to him constantly about working more quickly. Fred's overtime causes the actual costs of service to exceed the budget almost every month. 6\. The cost of gasoline has increased by \(50 \%\) this year, which caused the actual gasoline costs to greatly exceed the budgeted costs for the service vans. For each situation described, determine where (that is, with whom) (a) responsibility and (b) controllability lie. Suggest what might be done to solve the problem or to improve the situation.

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