Aardee Industries manufactures pharmaceutical products in two departments:
mixing and tablet making. Additional information on the two departments
follows. Each tablet contains 0.5 gram of direct materials.
The mixing department makes 200,000 grams of direct materials mixture (enough
to make 400,000 tablets) because the tablet-making department has only enough
capacity to process 400,000 tablets. All direct material costs of \(\$ 156,000\)
are incurred in the mixing department. The tablet-making department
manufactures only 390,000 tablets from the 200,000 grams of mixture processed;
\(2.5 \%\) of the direct materials mixture is lost in the tablet-making process.
Each tablet sells for \(\$ 1 .\) All costs other than direct material costs are
fixed costs. The following requirements refer only to the preceding data.
There is no connection between the requirements.
1\. An outside contractor makes the following offer: If Aardee will supply the
contractor with 10,000 grams of mixture, the contractor will manufacture
19,500 tablets for Aardee (allowing for the normal \(2.5 \%\) loss of the
mixture during the tablet-making process) at \(\$ 0.12\) per tablet. Should
Aardee accept the contractor's offer? Show your calculations.
2\. Another company offers to prepare 20,000 grams of mixture a month from
direct materials Aardee supplies. The company will charge \(\$ 0.07\) per gram
of mixture. Should Aardee accept the company's offer? Show your calculations.
3\. Aardee's engineers have devised a method that would improve quality in the
tablet-making department. They estimate that the 10,000 tablets currently
being lost would be saved. The modification would \(\operatorname{cost} \$
7,000\) a month. Should Aardee implement the new method? Show your
calculations.
4\. Suppose that Aardee also loses 10,000 grams of mixture in its mixing
department. These losses can be reduced to zero if the company is willing to
spend \(\$ 9,000\) per month in quality-improvement methods. Should Aardee adopt
the quality-improvement method? Show your calculations.
5\. What are the benefits of improving quality in the mixing department
compared with improving quality in the tablet-making department?