/*! This file is auto-generated */ .wp-block-button__link{color:#fff;background-color:#32373c;border-radius:9999px;box-shadow:none;text-decoration:none;padding:calc(.667em + 2px) calc(1.333em + 2px);font-size:1.125em}.wp-block-file__button{background:#32373c;color:#fff;text-decoration:none} Problem 63 The feed to a distillation colum... [FREE SOLUTION] | 91Ó°ÊÓ

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The feed to a distillation column (sketched below) is a 45.0 mole\% \(n\) -pentane- 55.0 mole\% n-hexane liquid mixture. The vapor stream leaving the top of the column, which contains 98.0 mole\% pentane and the balance hexane, goes to a total condenser (which means all the vapor is condensed). Half of the liquid condensate is returned to the top of the column as reflux and the rest is withdrawn as overhead product (distillate) at a rate of \(85.0 \mathrm{kmol} / \mathrm{h}\). The distillate contains \(95.0 \%\) of the pentane fed to the column. The liquid stream leaving the bottom of the column goes to a reboiler. Part of the stream is vaporized; the vapor is returned to the bottom of the column as boilup, and the residual liquid is withdrawn as bottoms product.(a) Calculate the molar flow rate of the feed stream and the molar flow rate and composition of the bottoms product stream. (b) Estimate the temperature of the vapor entering the condenser, assuming that it is saturated (at its dew point) at an absolute pressure of 1 atm and that Raoult's law applies to both pentane and hexane. Then estimate the volumetric flow rates of the vapor stream leaving the column and of the liquid distillate product. State any assumptions you make. (c) Estimate the temperature of the reboiler and the composition of the vapor boilup, again assuming operation at 1 atm.(d) Calculate the minimum diameter of the pipe connecting the column and the condenser if the maximum allowable vapor velocity in the pipe is \(10 \mathrm{m} / \mathrm{s}\). Then list all the assumptions underlying the calculation of that number.

Short Answer

Expert verified
This exercise involves step-by-step computation for distillation column operation based on provided specifications. Key determinations include calculations for molar flow rates, product compositions, system temperatures, and pipe diameters using appropriate assumptions.

Step by step solution

01

Calculate Flow Rates and Composition

In this step, one will be calculating the molar flow rate of the feed stream and the molar flow rate and composition of the bottoms product stream using the given information. Since 95% of the fed pentane is in the distillate, the remainder (5%) must be in the bottom product. Ratio and balances can be used in this calculation.
02

Estimate Condenser Temperature and Flow Rates

Next, estimate the temperature of the vapor entering the condensate by assuming its saturation at the dew point and 1 atmosphere pressure. Raoult's law will be applied for both n-pentane and n-hexane to calculate the temperature. Similarly, the volumetric flow rates of the vapor stream leaving the column and the liquid distillate product can be estimated based on the conditions and results from step 1.
03

Estimate Temperature and Composition

To estimate the temperature of the reboiler and the composition of the vapor boilup, assume operation at 1 atm with known conditions from previous calculations. Use vapor pressure of both n-pentane and n-hexane to determine this.
04

Calculate Minimum Pipe Diameter

Lastly, calculate the minimum diameter of the pipe connecting the column and the condenser considering the allowable vapor velocity in the pipe to be 10 m/s. You can use the formula for volumetric flow to equate to the maximum allowable velocity and solve for diameter.

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Understanding Vapor-Liquid Equilibrium in Distillation Columns
Vapor-liquid equilibrium (VLE) is a fundamental concept in distillation columns.
It describes the balance between the vapor and liquid phases of a substance at a given temperature and pressure. In a distillation column, separation occurs because each component in a mixture has a specific concentration in the vapor and liquid phases.
To achieve effective separation, we rely on the difference in volatilities of the components.

In our case, the distillation column separates a mixture of n-pentane and n-hexane.
  • n-pentane is more volatile and will more readily enter the vapor phase than n-hexane.
  • Thus, n-pentane becomes more concentrated in the vapor stream leaving the top of the column.
The efficiency of the separation process is also influenced by factors such as:
  • temperature
  • pressure
  • the nature of the mixture

This interplay between vapor and liquid phases allows us to predict the composition of outputs, such as the distillate and bottoms product.
Applying Raoult's Law in Distillation Calculations
Raoult's Law is critical when estimating the behavior of liquid mixtures in distillation processes.
It states that the vapor pressure of an ideal solution is directly related to the vapor pressure of each component and its mole fraction in the solution.

When applied to the distillation column problem, Raoult's Law helps estimate the temperatures of the vapor and the composition of the liquid phases.
  • If we know the mole fraction of n-pentane and n-hexane, we can calculate the total vapor pressure using Raoult's Law:
  • The partial pressure of each component is equal to the mole fraction of the component times the vapor pressure of the pure component.

This information is key to understanding at what temperature the vapor will be saturated (or at the dew point) as it enters the condenser.
Being able to calculate these conditions ensures the optimal operation of the distillation process.
Understanding Mass Balance Calculations for Feed and Product Streams
Mass balance calculations involve ensuring that mass is conserved in a system.
For a distillation column, we need to ensure that what goes in must come out.

In solving the exercise, we know that half of the condensate is returned as reflux, and the rest becomes the distillate.
We can use the given pentane recovery percentage to track the amounts of substances:
  • Pentane is distributed between distillate (95%) and bottoms (5%).
  • Using these percentages, we can calculate the molar flow rate of feed, distillate, and bottoms product streams.

Following the mass balance principle helps maintain a consistent operation and ensures we accurately predict the outcomes in separating complex mixtures in the distillation column.
Role and Calculation of Reflux Ratio in Distillation
The reflux ratio is a crucial parameter in distillation processes.
It is the ratio of the liquid returned to the column as reflux to the liquid collected as distillate. Controlling this ratio directly affects the efficiency and purity of the distillation process.

In the given exercise, half of the condensed liquid is returned to the column.
  • This means the reflux ratio is 1:1, indicating that equal amounts of liquid are returned to the column and drawn off as distillate.
  • Higher reflux ratios generally increase the purity but at the cost of more energy consumption.

Calculating and adjusting the reflux ratio allows operators to optimize the distillation process for desired outcomes,
balancing between purity, recovery, and operating expenses in the column.

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Most popular questions from this chapter

Acetaldehyde is synthesized by the catalytic dehydrogenation of ethanol:$$ \mathrm{C}_{2}\mathrm{H}_{5}\mathrm{OH}\rightarrow\mathrm{CH}_{3}\mathrm{CHO}+\mathrm{H}_{2}.$$ Fresh feed (pure ethanol) is blended with a recycle stream (95 mole\% ethanol and 5\% acetaldehyde), and the combined stream is heated and vaporized, entering the reactor at \(280^{\circ} \mathrm{C}\). Gases leaving the reactor are cooled to \(-40^{\circ} \mathrm{C}\) to condense the acetaldehyde and unreacted ethanol. Off-gas from the condenser is sent to a scrubber, where the uncondensed organic compounds are removed and hydrogen is recovered as a by- product. The condensate from the condenser, which is 45 mole\% ethanol, is sent to a distillation column that produces a distillate containing 99 mole\% acetaldehyde and a bottoms product that constitutes the recycle blended with fresh feed to the process. The production rate of the distillate is \(1000 \mathrm{kg} / \mathrm{h}\). The pressure throughout the process may be taken as 1 atm absolute. (a) Calculate the molar flow rates ( \(\mathrm{kmol} / \mathrm{h}\) ) of the fresh feed, the recycle stream, and the hydrogen in the off-gas. Also determine the volumetric flow rate \(\left(\mathrm{m}^{3} / \mathrm{h}\right)\) of the feed to the reactor. (Suggestion:Use Raoult's law in the analysis of the condenser.)(b) Estimate (i) the overall and single-pass conversions of ethanol and (ii) the rates ( \(\mathrm{kmol} / \mathrm{h}\) ) at which ethanol and acetaldehyde are sent to the scrubber.

In-Hexane is used to extract oil from soybeans. (See Problem 6.24 .) The solid residue from the extraction unit, which contains 0.78 kg liquid hexane/kg dry solids, is contacted in a dryer with nitrogen that enters at \(85^{\circ} \mathrm{C}\). The solids leave the dryer containing \(0.05 \mathrm{kg}\) liquid hexane/kg dry solids, and the gas leaves the dryer at \(80^{\circ} \mathrm{C}\) and 1.0 atm with a relative saturation of \(70 \% .\) The gas is then fed to a condenser in which it is compressed to 5.0 atm and cooled to \(28^{\circ} \mathrm{C}\), enabling some of the hexane to be recovered as condensate.(a) Calculate the fractional recovery of hexane (kg condensed/kg fed in wet solids). (b) A proposal has been made to split the gas stream leaving the condenser, combining 90\% of it with fresh makeup nitrogen, heating the combined stream to \(85^{\circ} \mathrm{C},\) and recycling the heated stream to the dryer inlet. What fraction of the fresh nitrogen required in the process of Part (a) would be saved by introducing the recycle? What costs would be incurred by introducing the recycle?

A fuel cell is an electrochemical device in which hydrogen reacts with oxygen to produce water and DC electricity. A 1-watt proton-exchange membrane fuel cell (PEMFC) could be used for portable applications such as cellular telephones, and a \(100-\mathrm{kW}\) PEMFC could be used to power an automobile. The following reactions occur inside the PEMFC:Anode: \(\quad \mathrm{H}_{2} \rightarrow 2 \mathrm{H}^{+}+2 \mathrm{e}^{-}\) Cathode: \(\quad \frac{1}{2} \mathrm{O}_{2}+2 \mathrm{H}^{+}+2 \mathrm{e}^{-} \rightarrow \mathrm{H}_{2} \mathrm{O}\) Overall: \(\quad \overline{\mathrm{H}}_{2}+\frac{1}{2} \mathrm{O}_{2} \rightarrow \mathrm{H}_{2} \mathrm{O}\) A flowchart of a single cell of a PEMFC is shown below. The complete cell would consist of a stack of such cells in series, such as the one shown in Problem 9.19.The cell consists of two gas channels separated by a membrane sandwiched between two flat carbonpaper electrodes- -the anode and the cathode- -that contain imbedded platinum particles. Hydrogen flows into the anode chamber and contacts the anode, where \(\mathrm{H}_{2}\) molecules are catalyzed by the platinum to dissociate and ionize to form hydrogen ions (protons) and electrons. The electrons are conducted throughthe carbon fibers of the anode to an extemal circuit, where they pass to the cathode of the next cell in the stack. The hydrogen ions permeate from the anode through the membrane to the cathode.Humid air is fed into the cathode chamber, and at the cathode \(\mathrm{O}_{2}\) molecules are catalytically split to form oxygen atoms, which combine with the hydrogen ions coming through the membrane and electrons coming from the external circuit to form water. The water desorbs into the cathode gas and is carried out of the cell. The membrane material is a hydrophilic polymer that absorbs water molecules and facilitates the transport of the hydrogen ions from the anode to the cathode. Electrons come from the anode of the cell at one end of the stack and flow through an extemal circuit to drive the device that the fuel cell is powering, while the electrons coming from the device flow back to the cathode at the opposite end of the stack to complete the circuit. is important to keep the water content of the cathode gas between upper and lower limits. If the content reaches a value for which the relative humidity would exceed \(100 \%,\) condensation occurs at the cathode (flooding), and the entering oxygen must diffuse through a liquid water film before it can react. The rate of this diffusion is much lower than the rate of diffusion through the gas film normally adjacent to the cathode, and so the performance of the fuel cell deteriorates. On the other hand, if there is not enough water in the cathode gas (less than \(85 \%\) relative humidity), the membrane dries out and cannot transport hydrogen efficiently, which also leads to reduced performance. 400-sell 300-yolt PEMFS anerates at stady state witha nonwer outnul of 36 k W, The air fod to It is important to keep the water content of the cathode gas between upper and lower limits. If the content reaches a value for which the relative humidity would exceed \(100 \%,\) condensation occurs at the cathode (flooding), and the entering oxygen must diffuse through a liquid water film before it can react. The rate of this diffusion is much lower than the rate of diffusion through the gas film normally adjacent to the cathode, and so the performance of the fuel cell deteriorates. On the other hand, if there is not enough water in the cathode gas (less than \(85 \%\) relative humidity), the membrane dries out and cannot transport hydrogen efficiently, which also leads to reduced performance.A 400-cell 300-volt PEMFC operates at steady state with a power output of 36 kW. The air fed to the cathode side is at \(20.0^{\circ} \mathrm{C}\) and roughly 1.0 atm (absolute) with a relative humidity of \(70.0 \%\) and a volumetric flow rate of \(4.00 \times 10^{3}\) SLPM (standard liters per minute). The gas exits at \(60^{\circ} \mathrm{C}\). (a) Explain in your own words what happens in a single cell of a PEMFC. (b) The stoichiometric hydrogen requirement for a PEMFC is given by \(\left(n_{\mathrm{Hz}}\right)_{\text {conanmad }}=I N / 2 F,\) where \(I\) is the current in amperes (coulomb/s), \(N\) is the number of single cells in the fuel cell stack, and \(F\) is the Faraday constant, 96,485 coulombs of charge per mol of electrons. Derive this expression. (Hint: Recall that since the cells are stacked in series the same current flows through each one, and the same quantity of hydrogen must be consumed in each single cell to produce that current at each anode.) (c) Use the expression of Part (b) to determine the molar rates of oxygen consumed and water generated in the unit with the given specifications, both in units of mol/min. (Remember that power = voltage \(\times\) current.) Then determine the relative humidity of the cathode exit stream, \(h_{\mathrm{r} \text { rout. }}\) (d) Determine the minimum cathode inlet flow rate in SLPM to prevent the fuel cell from flooding ( \(h_{\mathrm{r}, \text { out }}=100 \%\) ) and the maximum flow rate to prevent it from drying \(\left(h_{\mathrm{r}, \text { out }}=85 \%\right)\) .

A gas mixture contains 10.0 mole \(\% \mathrm{H}_{2} \mathrm{O}(\mathrm{v})\) and 90.0 mole \(\% \mathrm{N}_{2} .\) The gas temperature and absolute pressure at the start of each of the three parts of this problem are \(50^{\circ} \mathrm{C}\) and \(500 \mathrm{mm}\) Hg. Ideal-gas behavior may be assumed in every part of this problem.(a) If some of the gas mixture is put in a cylinder and slowly cooled at constant pressure, at what temperature would the first drop of liquid form?(b) If a 30.0 -liter flask is filled with some of the gas mixture and sealed and \(70 \%\) of the water vapor in the flask is condensed, what volume \(\left(\mathrm{cm}^{3}\right)\) would be occupied by the liquid water? What would be the system temperature?(c) If the gas mixture is stored in a rigid-walled cylinder and a low-pressure weather front moves in and the barometric (atmospheric) pressure drops, which of the following would change: (i) the gas density, (ii) the absolute pressure of the gas, (iii) the partial pressure of water in the gas, (iv) the gauge pressure of the gas, (v) the mole fraction of water in the gas, (vi) the dew-point temperature of the mixture?

A fuel gas containing methane and ethane is burned with air in a furnace, producing a stack gas at \(300^{\circ} \mathrm{C}\) and \(105 \mathrm{kPa}\) (absolute). You analyze the stack gas and find that it contains no unburned hydrocarbons, oxygen, or carbon monoxide. You also determine the dew-point temperature.(a) Estimate the range of possible dew-point temperatures by determining the dew points when the feed is either pure methane or pure ethane. (b) Estimate the fraction of the feed that is methane if the measured dew- point temperature is \(59.5^{\circ} \mathrm{C}\). (c) What range of measured dew point temperatures would lead to calculated methane mole fractions within 5\% of the value determined in Part (b)?

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