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A fuel gas containing methane and ethane is burned with air in a furnace, producing a stack gas at \(300^{\circ} \mathrm{C}\) and \(105 \mathrm{kPa}\) (absolute). You analyze the stack gas and find that it contains no unburned hydrocarbons, oxygen, or carbon monoxide. You also determine the dew-point temperature.(a) Estimate the range of possible dew-point temperatures by determining the dew points when the feed is either pure methane or pure ethane. (b) Estimate the fraction of the feed that is methane if the measured dew- point temperature is \(59.5^{\circ} \mathrm{C}\). (c) What range of measured dew point temperatures would lead to calculated methane mole fractions within 5\% of the value determined in Part (b)?

Short Answer

Expert verified
The dew point temperatures for pure methane and pure ethane are given by the calculation in step 1. The mole fraction of methane for a dew point temperature of \(59.5^{\circ} \mathrm{C}\) is given by the calculation in step 2. The range of dew point temperatures that give a methane molar fraction within 5% of the value determined in step 2 are given by the calculation procedure described in step 3.

Step by step solution

01

Calculate dew point temperature for pure methane and pure ethane

First, consider the case when the feed gas is either pure methane or pure ethane. Using the Antoine equation: \[ P_{\text{sat}} = \text{exp}(A - \frac{B}{T+C}) \] where \(A\), \(B\), and \(C\) are specific constants for each compound, and \(T\) is the temperature in degrees Celsius. Solve for \(T\) to get: \[ T = \frac{B}{A - \text{ln}(P_{\text{sat}})} - C \] Now, choose appropriate Antoine constants for Methane (A=14.8782, B=519.67, C=-53.42) and Ethane (A=15.6856, B=655.78, C=-97.16) and knowing that the saturation pressure is 105 kPa, obtain the temperatures for the case when the feed gas is pure methane and pure ethane.
02

Calculate the mole fraction of methane in the mixture

For part (b), use the measured dew point temperature of \(59.5^{\circ} \mathrm{C}\) to find the mole fraction of methane in the feed. For this, use the Antoine equation to calculate the saturation pressures of methane and ethane at \(59.5^{\circ} \mathrm{C}\), and then use these values and the Dalton's law to write an equation for the total pressure: \[ P_{\text{total}} = y_{\text{CH4}}\cdot P_{\text{sat, CH4}} + y_{\text{C2H6}}\cdot P_{\text{sat, C2H6}} \] Given that \(y_{\text{C2H6}} = 1 - y_{\text{CH4}}\), solve for \(y_{\text{CH4}}\).
03

Calculate the range of dew point temperatures that result in methane molar fraction within 5% of the determined in step 2

For part (c), knowing the percentage tolerance (5%) and the molar fraction of methane determined in step 2, establish a range for permissible molar fractions of methane and then generate a series of equations similar to that in step 2, using a range of temperatures. Use the Antoine equation again to find the saturation pressures at these temperatures and solve each equation until you find two values that yield the upper and lower limits for the molar fraction of methane. The corresponding temperatures will be the limits for the dew point temperature.

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Combustion Analysis
Combustion analysis is a fundamental technique in chemical engineering that involves determining the composition of a fuel by burning it and analyzing the products.
This process is critical for understanding the performance of fuel, which includes its energy content and emission characteristics.

In the given exercise, the combustion analysis is performed without the presence of unburned hydrocarbons, oxygen, or carbon monoxide in the stack gas. This indicates complete combustion, which is ideal for maximising energy output and reducing pollutants.

To further explain how combustion analysis is applied in the exercise: we start with knowing the stack gas temperature and pressure, then compute the dew point temperatures for pure hydrocarbons. This information can help in predicting the properties and behavior of a hydrocarbon mixture when burned, and consequently improving furnace efficiency.
Antoine Equation
The Antoine equation is a mathematical model used to describe the relation between the vapor pressure and temperature of pure substances.
It's extensively used in chemical engineering for processes that involve phase changes, such as distillation and evaporation. In our context, it's essential for finding the dew point temperature of hydrocarbons.

The equation is represented as: \[ P_{\text{sat}} = \text{exp}(A - \frac{B}{T+C}) \], where \(P_{\text{sat}}\) is the saturation pressure, \(T\) is the temperature, and \(A, B, \text{and} C\) are substance-specific constants.

In the exercise, we rely on the Antoine equation to find the temperatures at which methane and ethane transition from gas to liquid at a given pressure, thus estimating dew points for each.
Dew Point Calculation
Dew point calculation determines the temperature at which air becomes fully saturated with water vapor and water droplets begin to condense.
For chemical engineers, calculating the dew point of a gas mixture is useful for process control, preventing corrosion, and understanding the behavior of gases under various thermal conditions.

The exercise applies dew point calculation to the hydrocarbon mixture in the stack gas. By examining when methane or ethane would condense, we are effectively determining the dew point for each component, which helps in estimating the quality of the fuel gas and its combustion efficiency.
Hydrocarbon Gas Combustion
The combustion of hydrocarbon gases like methane (\(CH_4\)) and ethane (\(C_2H_6\)) is a key process in many industrial applications, particularly for energy production.
These compounds are important fuel sources, and their combustion yields carbon dioxide (\(CO_2\)) and water (\(H_2O\)), releasing energy.

The exercise involves burning a fuel gas mixture containing methane and ethane, where the challenge is to discern the properties of this mixture based on stack gas analysis. Understanding the fundamentals of hydrocarbon gas combustion allows us to predict the efficiency and outputs of the combustion process, leading to optimized engineering solutions.
Dalton's Law
Dalton's law of partial pressures states that in a mixture of non-reacting gases, the total pressure exerted is equal to the sum of the partial pressures of individual gases.
It is mathematically represented as: \[ P_{\text{total}} = P_1 + P_2 + \ldots + P_n \], where each \(P\) represents the partial pressure of a gas component in the mixture.

In the proposed exercise, Dalton's law is used to calculate the mole fraction of methane by setting up an equation that relates the total pressure of the stack gas to the partial pressures of methane and ethane, thereby assisting us in identifying the composition of the feed gas mixture.
Mole Fraction Estimation
Mole fraction estimation involves determining the proportion of a particular substance within a mixture. It is defined as the ratio of the moles of one component to the total moles of all components in the mixture.
The mole fraction is represented by \(y\), and for a two-component system with components \(A\) and \(B\), it can be calculated as: \[ y_A = \frac{n_A}{n_A + n_B} \] and \[ y_B = \frac{n_B}{n_A + n_B} = 1 - y_A \].

For this exercise, the mole fraction of methane is critical. We use the dew point and saturation pressures to find methane's mole fraction in the fuel gas. Mole fraction estimation is a key step towards understanding the composition of gaseous mixtures and designing suitable processes for their use or management.

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Most popular questions from this chapter

Recovery and processing of various oils are important elements of the agricultural and food industries. For example, soybean hulls are removed from the beans, which are then flaked and contacted with hexane. The hexane extracts soybean oil and leaves very little oil in the residual solids. The solids are dried at an elevated temperature, and the dried solids are used to feed livestock or further processed to extract soy protein. The gas stream leaving the dryer is at \(80^{\circ} \mathrm{C}\) 1 atm absolute, and 50\% relative saturation.(a) To recover hexane, the gas leaving the dryer is fed to a condenser, which operates at 1 atm absolute. The gas leaving the condenser contains 5.00 mole \(\%\) hexane, and the hexane condensate is recovered at a rate of \(1.50 \mathrm{kmol} / \mathrm{min}\). (b) In an altemative arrangement, the gas leaving the dryer is compressed to 10.0 atm and the temperature simultancously is increased so that the relative saturation remains at \(50 \% .\) The gas then is cooled at constant pressure to produce a stream containing 5.00 mole \(\%\) hexane. Calculate the final gas temperature and the ratio of volumetric flow rates of the gas streams leaving and entering the condenser. State any assumptions you make.(c) What would you need to know to determine which of processes (a) and (b) is more cost- effective?

An aqueous waste stream leaving a process contains 10.0 wt\% sulfuric acid and 1 kg nitric acid per \(\mathrm{kg}\) sulfuric acid. The flow rate of sulfuric acid in the waste stream is \(1000 \mathrm{kg} / \mathrm{h}\). The acids are neutralized before being sent to a wastewater treatment facility by combining the waste stream with an aqueous slurry of solid calcium carbonate that contains 2 kg of recycled liquid per \(\mathrm{kg}\) solid calcium carbonate. (The source of the recycled liquid will be given later in the process description.) The following neutralization reactions occur in the reactor:$$\begin{array}{l} \mathrm{CaCO}_{3}+\mathrm{H}_{2} \mathrm{SO}_{4} \rightarrow \mathrm{CaSO}_{4}+\mathrm{H}_{2} \mathrm{O}+\mathrm{CO}_{2} \\ \mathrm{CaCO}_{3}+2 \mathrm{HNO}_{3} \rightarrow \mathrm{Ca}\left(\mathrm{NO}_{3}\right)_{2}+\mathrm{H}_{2} \mathrm{O}+\mathrm{CO}_{2} \end{array}$$,The sulfuric and nitric acids and calcium carbonate fed to the reactor are completely consumed. The carbon dioxide leaving the reactor is compressed to 30 atm absolute and \(40^{\circ} \mathrm{C}\) and sent elsewhere in the plant. The remaining reactor effluents are sent to a crystallizer operating at \(30^{\circ} \mathrm{C},\) at which temperature the solubility of calcium sulfate is \(2.0 \mathrm{g} \mathrm{CaSO}_{4} / 1000 \mathrm{g} \mathrm{H}_{2} \mathrm{O} .\) Calcium sulfate crystals form in the crystallizer and all other species remain in solution.The slurry leaving the crystallizer is filtered to produce (i) a filter cake containing \(96 \%\) calcium sulfate crystals and the remainder entrained saturated calcium sulfate solution, and (ii) a filtrate solution saturated with \(\mathrm{CaSO}_{4}\) at \(30^{\circ} \mathrm{C}\) that also contains dissolved calcium nitrate. The filtrate is split, with a portion being recycled to mix with the solid calcium carbonate to form the slurry fed to the reactor, and the remainder being sent to the wastewater treatment facility.(a) Draw and completely label a flowchart for this process. (b) Speculate on why the acids must be neutralized before being sent to the wastewater treatment facility.(c) Calculate the mass flow rates ( \(\mathrm{kg} / \mathrm{h}\) ) of the calcium carbonate fed to the process and of the filter cake; also determine the mass flow rates and compositions of the solution sent to the wastewater facility and of the recycle stream. (Caution: If you write a water balance around the reactor or the overall system, remember that water is a reaction product and not just an inert solvent.)(d) Calculate the volumetric flow rate ( \(L / h\) ) of the carbon dioxide leaving the process at 30 atm absolute and 40^0 C. Do not assume ideal-gas behavior. (e) The solubility of \(\mathrm{Ca}\left(\mathrm{NO}_{3}\right)_{2}\) at \(30^{\circ} \mathrm{C}\) is \(152.6 \mathrm{kg} \mathrm{Ca}\left(\mathrm{NO}_{3}\right)_{2}\) per \(100 \mathrm{kg} \mathrm{H}_{2} \mathrm{O}\). What is the maximum ratio of nitric acid to sulfuric acid in the feed that can be tolerated without encountering difficulties associated with contamination of the calcium sulfate by-product by \(\mathrm{Ca}\left(\mathrm{NO}_{3}\right)_{2} ?\)

A fuel cell is an electrochemical device in which hydrogen reacts with oxygen to produce water and DC electricity. A 1-watt proton-exchange membrane fuel cell (PEMFC) could be used for portable applications such as cellular telephones, and a \(100-\mathrm{kW}\) PEMFC could be used to power an automobile. The following reactions occur inside the PEMFC:Anode: \(\quad \mathrm{H}_{2} \rightarrow 2 \mathrm{H}^{+}+2 \mathrm{e}^{-}\) Cathode: \(\quad \frac{1}{2} \mathrm{O}_{2}+2 \mathrm{H}^{+}+2 \mathrm{e}^{-} \rightarrow \mathrm{H}_{2} \mathrm{O}\) Overall: \(\quad \overline{\mathrm{H}}_{2}+\frac{1}{2} \mathrm{O}_{2} \rightarrow \mathrm{H}_{2} \mathrm{O}\) A flowchart of a single cell of a PEMFC is shown below. The complete cell would consist of a stack of such cells in series, such as the one shown in Problem 9.19.The cell consists of two gas channels separated by a membrane sandwiched between two flat carbonpaper electrodes- -the anode and the cathode- -that contain imbedded platinum particles. Hydrogen flows into the anode chamber and contacts the anode, where \(\mathrm{H}_{2}\) molecules are catalyzed by the platinum to dissociate and ionize to form hydrogen ions (protons) and electrons. The electrons are conducted throughthe carbon fibers of the anode to an extemal circuit, where they pass to the cathode of the next cell in the stack. The hydrogen ions permeate from the anode through the membrane to the cathode.Humid air is fed into the cathode chamber, and at the cathode \(\mathrm{O}_{2}\) molecules are catalytically split to form oxygen atoms, which combine with the hydrogen ions coming through the membrane and electrons coming from the external circuit to form water. The water desorbs into the cathode gas and is carried out of the cell. The membrane material is a hydrophilic polymer that absorbs water molecules and facilitates the transport of the hydrogen ions from the anode to the cathode. Electrons come from the anode of the cell at one end of the stack and flow through an extemal circuit to drive the device that the fuel cell is powering, while the electrons coming from the device flow back to the cathode at the opposite end of the stack to complete the circuit. is important to keep the water content of the cathode gas between upper and lower limits. If the content reaches a value for which the relative humidity would exceed \(100 \%,\) condensation occurs at the cathode (flooding), and the entering oxygen must diffuse through a liquid water film before it can react. The rate of this diffusion is much lower than the rate of diffusion through the gas film normally adjacent to the cathode, and so the performance of the fuel cell deteriorates. On the other hand, if there is not enough water in the cathode gas (less than \(85 \%\) relative humidity), the membrane dries out and cannot transport hydrogen efficiently, which also leads to reduced performance. 400-sell 300-yolt PEMFS anerates at stady state witha nonwer outnul of 36 k W, The air fod to It is important to keep the water content of the cathode gas between upper and lower limits. If the content reaches a value for which the relative humidity would exceed \(100 \%,\) condensation occurs at the cathode (flooding), and the entering oxygen must diffuse through a liquid water film before it can react. The rate of this diffusion is much lower than the rate of diffusion through the gas film normally adjacent to the cathode, and so the performance of the fuel cell deteriorates. On the other hand, if there is not enough water in the cathode gas (less than \(85 \%\) relative humidity), the membrane dries out and cannot transport hydrogen efficiently, which also leads to reduced performance.A 400-cell 300-volt PEMFC operates at steady state with a power output of 36 kW. The air fed to the cathode side is at \(20.0^{\circ} \mathrm{C}\) and roughly 1.0 atm (absolute) with a relative humidity of \(70.0 \%\) and a volumetric flow rate of \(4.00 \times 10^{3}\) SLPM (standard liters per minute). The gas exits at \(60^{\circ} \mathrm{C}\). (a) Explain in your own words what happens in a single cell of a PEMFC. (b) The stoichiometric hydrogen requirement for a PEMFC is given by \(\left(n_{\mathrm{Hz}}\right)_{\text {conanmad }}=I N / 2 F,\) where \(I\) is the current in amperes (coulomb/s), \(N\) is the number of single cells in the fuel cell stack, and \(F\) is the Faraday constant, 96,485 coulombs of charge per mol of electrons. Derive this expression. (Hint: Recall that since the cells are stacked in series the same current flows through each one, and the same quantity of hydrogen must be consumed in each single cell to produce that current at each anode.) (c) Use the expression of Part (b) to determine the molar rates of oxygen consumed and water generated in the unit with the given specifications, both in units of mol/min. (Remember that power = voltage \(\times\) current.) Then determine the relative humidity of the cathode exit stream, \(h_{\mathrm{r} \text { rout. }}\) (d) Determine the minimum cathode inlet flow rate in SLPM to prevent the fuel cell from flooding ( \(h_{\mathrm{r}, \text { out }}=100 \%\) ) and the maximum flow rate to prevent it from drying \(\left(h_{\mathrm{r}, \text { out }}=85 \%\right)\) .

A stage of a separation process is defined as an operation in which components of one or more feed streams divide themselves between two phases, and the phases are taken off separately. In an ideal stage or equilibrium stage, the effluent (exit) streams are in equilibrium with each other.Distillation columns often consist of a series of vertically distributed stages. Vapor flows upward and liquid flows downward between adjacent stages; some of the liquid fed to each stage vaporizes,and some of the vapor fed to each stage condenses. A representation of a section of a distillation column is shown below. (See Problem 4.42 for a more realistic representation.) Consider a distillation column operating at 0.4 atm absolute in which benzene and styrene are being separated. A vapor stream containing 65 mole\% benzene and 35 mole\% styrene enters stage 1 at a rate of \(200 \mathrm{mol} / \mathrm{h}\), and liquid containing 55 mole\% benzene and 45 mole\% styrene leaves this stage at a rate of 150 mol/h. You may assume (1) the stages are ideal, (2) Raoult's law can be used to relate the compositions of the streams leaving each stage, and (3) the total vapor and liquid molar flow rates do not change by a significant amount from one stage to the next.(a) How would you expect the mole fraction of benzene in the liquid to vary from one stage to another, beginning with stage 1 and moving up the column? In light of your answer and considering that the pressure remains essentially constant from one stage to another, how would you then expect the temperature to vary at progressively higher stages? Briefly explain. (b) Estimate the temperature at stage 1 and the compositions of the vapor stream leaving this stage and the liquid stream entering it. Then repeat these calculations for stage 2 . (c) Describe how you would calculate the number of ideal stages required to reduce the styrene content of the vapor to less than 5 mole\%.

A gas containing nitrogen, benzene, and toluene is in equilibrium with a liquid mixture of 40 mole \(\%\) benzene-60 mole\% toluene at 100^'C and 10 atm. Estimate the gas-phase composition (mole fractions) using Raoult's law. State your assumptions. Why would you have confidence in the accuracy of Raoult's law?

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