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Daily demand for a product is 60 units with a standard deviation of 10 units. The review period is 10 days, and the lead time is 2 days. At the time of review, there are 100 units in stock. If 98 percent service probability is desired, how many units should be ordered?

Short Answer

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Answer

Economic Order Quantity (EOQ) is a manufacturing formula that finds the most cost-effective number of items to acquire based on ordering and carrying expenses. In other words, it reflects the best amount of inventory that a firm should purchase each time to reduce the expenses associated with ordering and storing inventory.

Step by step solution

01

Economic Order Quantity (EOQ)

The best order amount for a corporation to acquire for its inventory, given a fixed cost of production, demand rate, and other factors, is known as the economic order quantity (EOQ). This is done to reduce variable inventory costs, and the EOQ equation accounts for storage, ordering, and shortfall costs.

The economic order quantity aids in lowering inventory holding costs. The firm does not have to order surplus inventories that must be held in warehouses, saving money that would otherwise be spent on rent and other storage-related expenditures.

02

Calculation of optimum order quantity

Given,

Daily demand = 60 units

Standard deviation = 10 units

Review period = 10 days

Lead time = 2 days

Inventory stock = 100 units

The formula for calculating optimum order quantity

q=dT+L+³úσT+L-1

Where,

q =order quantity

T= Time of Review

L= lead time

z = number of standard deviation

σT+L= Standard deviation of demand over the review and lead time

I = Current level inventory

The value of the σT+L will be calculated by the following formula

σT+L=T+Lσ2d=10+2102=1200=34.64

The z value for the service probability of 98%is obtained by = NORMSINV (0.98) formula in an excel spreadsheet.

The value of z is 2.05.

Now by putting the values in the formula

q=dT+L+³úσT+L-Iq=6010+2+2.05×34.64-100q=720+71.012-100q=791.012-100q=691.012or691

So, the 691 units should be ordered to fulfil 98% of the service probability.

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Most popular questions from this chapter

SY Manufacturers (SYM) is producing T-shirts in three colors: red, blue, and white. The monthly demand for each color is 3,000 units. Each shirt requires 0.5 pounds of raw cotton that is imported from Luft-Geshfet-Textile (LGT) Company in Brazil. The purchasing price per pound is \(2.50 (paid only when the cotton arrives at SYM’s facilities) and the transportation cost by sea is \)0.20 per pound. The traveling time from LGT’s facility in Brazil to the SYM facility in the United States is two weeks. The cost of placing a cotton order, by SYM, is $100 and the annual interest rate that SYM is facing is 20 percent.

a. What is the optimal order quantity of cotton?

b. How frequently should the company order cotton?

c. Assuming that the first order is needed on April 1, when should SYM place the order?

d. How many orders will SYM place during the next year?

e. What is the resulting annual holding cost?

f. What does the resulting annual ordering cost?

g. If the annual interest cost is only 5 percent, how will it affect the annual number of orders, the optimal batch size, and the average inventory? (You are not expected to provide a numerical answer to this question. Just describe the direction of the change and explain your answer.)

Distinguish between pure and mixed strategies in production planning.

Initially, assume that Phil wants to minimize his inventory requirements. Assume that each order will be only for what is required for a single period. Using the following forms, calculate the net requirements and planned order releases for the gear boxes and input shafts. Assume that lot sizing is done using lot-for-lot (L4L)

Question: What do you think they could make this year? They are paying you \(40,000 and you expect your benefits package addition would be about \)1,000 per year. Assume that they order based on the aggregate forecast.

Discuss the meaning of MRP terms such as planned order release and the scheduled order receipt.

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