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Chapter 1: Question 5-6DQ (page 124)

What is the capacity balance? Why is it hard to achieve? What methods are used to deal with capacity imbalances?

Short Answer

Expert verified

Capacity balancing is a technique that attempts to fit production requirements to the time as well as resources accessible to complete the manufacturing. In other terms, it is the procedure of balancing the load as well as resource capability.

Step by step solution

01

Capacity balance

Thecapacity balancingprocedure is the method by which the firm's capabilities, as well as manufacturing capability, are matched with the association鈥檚 production requirements as well as demands. This is one of the methods that organizations are attempting to assure that the company's capabilities are maximized to produce value for the business.

The organization will strive to guarantee that its resources are appropriately utilized to improve the firm's market success. When every one of the firm's activities is used, it implies that it may boost output, which leads to more income.

02

Hard to achieve

The market's client expectations are always changing. This indicates that there will be inconsistencies in the firm's requirement for manufacturing capacity. For instance, if the firm's balance between the demands fluctuates, the organization鈥檚 production requirement will change. In a sense, this will make capacity planning impossible. The operational efficiency at various phases of manufacturing.

Several limitations impact manufacturing at each level. This indicates that production operations will be constrained by restraints that are beyond the industry's as well as workers' abilities to resolve. Additionally, the performances of workers as well as staff productivity contribute to the imbalance in manufacturing capability.

As a result, the accessible resources cannot be balanced with the required production capacity. Organizations have challenges in achieving these objectives for a variety of reasons.

03

Methods are used to deal with capacity imbalances

There are several approaches to dealing withcapacity imbalances. One option is to increase capacities at the bottleneck phases. Provisional tactics like overtime, renting technology, as well as subcontractors, can help accomplish this. Some other strategy is to create buffer stocks to reduce reliance among divisions.

A third strategy is duplicating the facilities of one division that is dependent on some other. One technique for dealing with capacity mismatches is to prepare for bottleneck stages, including by utilizing overtime as well as sub-contractors.

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Most popular questions from this chapter

The following CPM network has estimates of the normal time in weeks listed for the activities:

a. Identify the critical path.

b. What is the length of time to complete the project?

c. Which activities have slack, and how much?

d. Here is a table of normal and crash times and costs. Which activities would you shorten to cut two weeks from the schedule in a rational fashion? What would be the incremental cost? Is the critical path changed?

Activity

Normal Time

Crash time

Normal cost

Crash cost

A

7

6

\(7,000

\)8,000

B

2

1

5,000

7,000

C

4

3

9,000

10,200

D

5

4

3,000

4,500

E

2

1

2,000

3,000

F

4

2

4,000

7,000

G

5

4

5,000

8,000

Shell Oil Company鈥檚 motto 鈥淧eople, Planet and Profit鈥 is a real-world implementation of what OSCM concept?

Question: 10. Tuff Wheels was getting ready to start its development project for a new product to be added to its small motorized vehicle line for children. The new product is called the Kiddy Dozer. It will look like a miniature bulldozer, with caterpillar tracks and a blade. Tuff Wheels has forecasted the demand and the cost of developing and producing the new Kiddy Dozer. The table below contains the relevant information for this project.

Tuff Wheels also has provided the project plan shown below. As can be seen in the project plan, the company thinks that the product life will be three years until a new product must be created.

a. What are the yearly cash flows and their present value (discounted at 8 percent) of this project? What is the net present value?

b. What is the impact on NPV for the Kiddy Dozer if the actual unit sales are 50,000 per year or 70,000 per year?

c. What is the effect caused by changing the discount rate to 9, 10, or 11 percent?

Question: A retail store had sales of \(45,000 in April and \)56,000 in May. The store employs eight full-time workers who work a 40-hour week. In April the store also had seven part-time workers at 10 hours per week, and in May, the store had nine part-timers at 15 hours per week (assume four weeks in each month). Using sales dollars as the measure of output, what is the percentage change in productivity from April to May?

Describe IKEA鈥檚 process for developing a new product.

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