/*! This file is auto-generated */ .wp-block-button__link{color:#fff;background-color:#32373c;border-radius:9999px;box-shadow:none;text-decoration:none;padding:calc(.667em + 2px) calc(1.333em + 2px);font-size:1.125em}.wp-block-file__button{background:#32373c;color:#fff;text-decoration:none} Problem 51 A dilute aqueous solution of sul... [FREE SOLUTION] | 91Ó°ÊÓ

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A dilute aqueous solution of sulfuric acid at \(25^{\circ} \mathrm{C}\) is used to absorb ammonia in a continuous reactor, thereby producing ammonium sulfate, a fertilizer: $$2 \mathrm{NH}_{3}(\mathrm{g})+\mathrm{H}_{2} \mathrm{SO}_{4}(\mathrm{aq}) \rightarrow\left(\mathrm{NH}_{4}\right)_{2} \mathrm{SO}_{4}(\mathrm{aq})$$ (a) If the ammonia enters the absorber at \(75^{\circ} \mathrm{C}\), the sulfuric acid enters at \(25^{\circ} \mathrm{C}\), and the product solution emerges at \(25^{\circ} \mathrm{C}\), how much heat must be withdrawn from the unit per mol of \(\left(\mathrm{NH}_{4}\right)_{2} \mathrm{SO}_{4}\) produced? (All needed physical property data may be found in Appendix B.) (b) Estimate the final temperature if the reactor of Part (a) is adiabatic and the product of the solution contains 1.00 mole \(\%\) ammonium sulfate. Take the heat capacity of the solution to be that of pure liquid water [4.184 kJ/(kg.'C)]. (c) In a real (imperfectly insulated) reactor, would the final solution temperature be less than, equal to, or greater than the value calculated in Part (b), or is there no way to tell without more information? Briefly explain your answer.

Short Answer

Expert verified
In Part a, the heat to be withdrawn per mol of product was calculated using the enthalpy of reaction and heat capacities of substances. In Part b, the final temperature of the adiabatic reactor was calculated based on energy produced by the reaction and heat capacity of the solution. For Part c, it was inferred that a real (imperfectly insulated) reactor would have lower final solution temperature than the adiabatic due to heat loss.

Step by step solution

01

Part a: Calculation of heat withdrawn

To determine the heat to be withdrawn, differential heat balances will be performed. During the absorption process, 1 mol of sulfuric acid reacts with 2 mol of ammonia to form 1 mol of ammonium sulfate. From Appendix B, we get values for enthalpy of reaction, heat capacities of all substances. We use \(\Delta H = \Delta H_{rxn} + \Delta H_{cooling}\), where \(\Delta H_{rxn}\) is heat due to reaction and \(\Delta H_{cooling}\) is heat of cooling to bring ammonia from 75°C to 25°C. Heat of cooling \(\Delta H_{cooling} = 2 * Cp_{NH_3} * (T_{initial} - T_{final})\). Plug in values to get the amount of heat withdrawn.
02

Part b: Final Temperature Calculation

An adiabatic reactor does not exchange heat with its surroundings. So, the heat produced in the reactor because of the reaction must be accounted for the increase in temperature. Initial temperature will be taken as 25°C (temperature of the entering sulfuric acid). Use the equation \(q_{absorption} = q_{reaction} + q_{heating}\) where \(q_{absorption}\) is enthalpy absorbed by absorber and \(q_{heating}\) is energy required to increase temperature from 25°C to T_final. As this is adiabatic conditions, \(q_{absorption} = 0\), so \(-\Delta H_{reaction} = Cp_{solution} * (T_{final} - T_{initial})\). Here \(\Delta H_{reaction}\) is enthalpy change due to reaction and \(Cp_{solution}\) is heat capacity of solution. Solve this to find \(T_{final}\).
03

Part c: Final solution temperature in real reactor

In an imperfectly insulated reactor, some heat will escape due to heat loss. As a result, not all heat generated by a reaction will be available to increase the temperature of the solution. Therefore, the temperature of the final solution in a real reactor would be lower than in an adiabatic reactor.

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Heat Balances
When dealing with chemical processes, it's essential to consider the heat balances of reactions. This involves calculating the heat produced or absorbed during a chemical process. In the context of sulfuric acid absorbing ammonia to form ammonium sulfate, we perform a heat balance to find out how much heat needs to be withdrawn to maintain the product temperature at a desired level.

The heat balance equation often breaks down as follows:
  • \(\Delta H = \Delta H_{rxn} + \Delta H_{cooling}\)
Here, \(\Delta H_{rxn}\) is the enthalpy change from the chemical reaction, and \(\Delta H_{cooling}\) is the heat removed to cool the substances to a desired final temperature. In this problem, to ensure that the final product temperature is 25°C, we subtract the heat generated in the reaction and cool the entering ammonia from 75°C to 25°C.

Understanding heat balances helps maintain control over reactions, both for safety and efficiency reasons.
Adiabatic Reactors
Adiabatic reactors are a type of reactor where no heat is exchanged with the environment. In these reactors, all heat generated by the reaction is used to change the temperature of the system.

In the case of our sulfuric acid and ammonia reaction, an adiabatic process means that the heat produced by the conversion to ammonium sulfate directly increases the temperature of the reaction mixture. We use the equation:
  • \(-\Delta H_{reaction} = Cp_{solution} \times (T_{final} - T_{initial})\)
This equation implies that any heat from the reaction raises the temperature of the solution from the initial 25°C. Understanding adiabatic reactions is crucial because they give insight into how much the temperature will change without outside heat transfer.

Such knowledge is useful for designing reactors and predicting behavior under various conditions.
Enthalpy of Reaction
The enthalpy of reaction, \(\Delta H_{rxn}\), is a measure of the heat absorbed or released during a chemical reaction at constant pressure. In our exercise, the enthalpy of reaction tells us how much heat is generated or consumed when ammonia reacts with sulfuric acid.

This value is crucial for calculating overall heat balance. For example, if \(\Delta H_{rxn}\) is negative, the reaction is exothermic, releasing heat. Conversely, if it's positive, the reaction is endothermic, absorbing heat. Knowing \(\Delta H_{rxn}\) helps determine how much external heat or cooling is required to achieve desired product conditions.

Understanding this concept allows engineers and scientists to safely and effectively design and operate chemical processes, ensuring the desired outcomes and maintaining safety standards.

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Most popular questions from this chapter

In the preliminary design of a furnace for industrial boiler, methane at \(25^{\circ} \mathrm{C}\) is burned completely with \(20 \%\) excess air, also at \(25^{\circ} \mathrm{C} .\) The feed rate of methane is \(450 \mathrm{kmol} / \mathrm{h}\). The hot combustion gases leave the furnace at \(300^{\circ} \mathrm{C}\) and are discharged to the atmosphere. The heat transferred from the furnace \((\dot{Q})\) is used to convert boiler feedwater at \(25^{\circ} \mathrm{C}\) into superheated steam at 17 bar and \(250^{\circ} \mathrm{C}\). (a) Draw and label a flowchart of this process [the chart should look like the one shown in Part (b) without the preheater] and calculate the composition of the gas leaving the furnace. Then, calculate \(\dot{Q}(\mathrm{kJ} / \mathrm{h})\) and the rate of steam production in the boiler \((\mathrm{kg} / \mathrm{h})\). (b) In the actual boiler design, the air feed at \(25^{\circ} \mathrm{C}\) and the combustion gas leaving the furnace at \(300^{\circ} \mathrm{C}\) pass through a heat exchanger (the air preheater). The combustion (flue) gas is cooled to \(150^{\circ} \mathrm{C}\) in the preheater and is then discharged to the atmosphere, and the heated air is fed to the furnace. Calculate the temperature of the air entering the furnace (a computer solution is required) and the rate of steam production (kg/h). (c) Explain why preheating the air increases the rate of steam production. (Suggestion: Use the energy balance on the furnace in your explanation.) Why does it make sense economically to use the combustion gas as the heating medium?

Methane is burned completely with 40\% excess air. The methane enters the combustion chamber at \(25^{\circ} \mathrm{C},\) the combustion air enters at \(150^{\circ} \mathrm{C},\) and the stack gas \(\left[\mathrm{CO}_{2}, \mathrm{H}_{2} \mathrm{O}(\mathrm{v}), \mathrm{O}_{2}, \mathrm{N}_{2}\right]\) exits at \(450^{\circ} \mathrm{C} .\) The chamber functions as a preheater for an air stream flowing in a pipe through the chamber to a spray dryer. The air enters the chamber at \(25^{\circ} \mathrm{C}\) at a rate of \(1.57 \times 10^{4} \mathrm{m}^{3}(\mathrm{STP}) / \mathrm{h}\) and is heated to \(181^{\circ} \mathrm{C}\). All of the heat generated by combustion is used to heat the combustion products and the air going to the spray dryer (i.e., the combustion chamber may be considered adiabatic). (a) Draw and completely label the process flow diagram and perform a degree- of-freedom analysis. (b) Calculate the required molar flow rates of methane and combustion air (kmol/h) and the volumetric flow rates \(\left(\mathrm{m}^{3} / \mathrm{h}\right)\) of the two effluent streams. State all assumptions you make. (c) When the system goes on line for the first time, environmental monitoring of the stack gas reveals a considerable quantity of CO, suggesting a problem with either the design or the operation of the combustion chamber. What changes from your calculated values would you expect to see in the temperatures and volumetric flow rates of the effluent streams [increase, decrease, cannot tell without doing the calculations]?

Formaldehyde is produced commercially by the catalytic oxidation of methanol. In a side reaction, methanol is oxidized to \(\mathrm{CO}_{2}\) $$\begin{array}{l}\mathrm{CH}_{3} \mathrm{OH}+\mathrm{O}_{2} \rightarrow \mathrm{CH}_{2} \mathrm{O}+\mathrm{H}_{2} \mathrm{O} \\\\\mathrm{CH}_{3} \mathrm{OH}+\mathrm{O}_{2} \rightarrow \mathrm{CO}_{2}+2 \mathrm{H}_{2} \mathrm{O}\end{array}$$ A mixture containing 55.6 mole \(\%\) methanol and the balance oxygen enters a reactor at \(350^{\circ} \mathrm{C}\) and \(1 \mathrm{atm}\) at a rate of \(4.60 \times 10^{4} \mathrm{L} / \mathrm{s}\). The reaction products emerge at the same temperature and pressure at a rate of \(6.26 \times 10^{4} \mathrm{L} / \mathrm{s} .\) An analysis of the products yields a molar composition of \(36.7 \% \mathrm{CH}_{2} \mathrm{O}, 4.1 \% \mathrm{CO}_{2}\) \(14.3 \% \mathrm{O}_{2},\) and \(44.9 \% \mathrm{H}_{2} \mathrm{O} .\) The required reactor cooling rate is calculated to be \(1.05 \times 10^{5} \mathrm{kW}\) (a) Is the calculated cooling rate correct for the given stream data? (b) The stream data cannot be correct. Prove it.

Biodiesel fuel - a sustainable alternative to petroleum diesel as a transportation fuel- -is produced via the transesterification of triglyceride molecules derived from vegetable oils or animal fats. For every \(9 \mathrm{kg}\) of biodiesel produced in this process, \(1 \mathrm{kg}\) of glycerol, \(\mathrm{C}_{3} \mathrm{H}_{8} \mathrm{O}_{3},\) is produced as a byproduct. Finding a market for the glycerol is important for biodiesel manufacturing to be economically viable. A process for converting glycerol to the industrially important specialty chemical intermediates acrolein, \(C_{3} \mathrm{H}_{4} \mathrm{O},\) and hydroxyacetone (acetol), \(\mathrm{C}_{3} \mathrm{H}_{6} \mathrm{O}_{2},\) has been proposed. $$\begin{array}{l}\mathrm{C}_{3} \mathrm{H}_{8} \mathrm{O}_{3} \rightarrow \mathrm{C}_{3} \mathrm{H}_{4} \mathrm{O}+2 \mathrm{H}_{2} \mathrm{O} \\ \mathrm{C}_{3} \mathrm{H}_{8} \mathrm{O}_{3} \rightarrow \mathrm{C}_{3} \mathrm{H}_{6} \mathrm{O}_{2}+\mathrm{H}_{2} \mathrm{O} \end{array}$$ The reactions take place in the vapor phase at \(325^{\circ} \mathrm{C}\) in a fixed bed reactor over an acid catalyst. The feed to the reactor is a vapor stream at \(325^{\circ} \mathrm{C}\) containing 25 mol\% glycerol, \(25 \%\) water, and the balance nitrogen. All of the glycerol is consumed in the reactor, and the product stream contains acrolein and hydroxyacctone in a 9: 1 mole ratio. Data for the process species are shown below. $$\begin{array}{|l|c|c|}\hline \text { Species } & \Delta \hat{H}_{\mathrm{f}}(\mathrm{kJ} / \mathrm{mol}) & C_{p}\left[\mathrm{kJ} /\left(\mathrm{mol} \cdot^{\circ} \mathrm{C}\right)\right] \\ \hline \text { glycerol(v) } & -620 & 0.1745 \\ \hline \text { acrolein(v) } & -65 & 0.0762 \\\\\hline \text { hydroxyacetone(v) } & -372 & 0.1096 \\ \hline \text { water(v) } & -242 & 0.0340 \\\\\hline \text { nitrogen(g) } & 0 & 0.0291 \\ \hline\end{array}$$ (a) Assume a basis of 100 mol fed to the reactor, and draw and completely label a flowchart. Carry out a degree-of-freedom analysis assuming that you will use extents of reaction for the material balances. Then calculate the molar amounts of all product species. (b) Calculate the total heat added or removed from the reactor (state which it is), using the constant heat capacities given in the above table. (c) Assuming this process is implemented along with biodiesel production, how would you determine whether the biodiesel is an cconomically viable alternative to petroleum diesel? (d) If you do a degree-of-freedom analysis based on atomic species balances, you are likely to count one more equation than you have unknowns, and yet you know the system has zero degrees of freedom. Guess what the problem is, and then prove it.

The synthesis of cthyl chloride is accomplished by reacting ethylene with hydrogen chloride in the presence of an aluminum chloride catalyst: $$\mathrm{C}_{2} \mathrm{H}_{4}(\mathrm{g})+\mathrm{HCl}(\mathrm{g}) \stackrel{\text { catallyst }}{\longrightarrow} \mathrm{C}_{2} \mathrm{H}_{5} \mathrm{Cl}(\mathrm{g}) ; \quad \Delta H_{\mathrm{r}}\left(0^{\circ} \mathrm{C}\right)=-64.5 \mathrm{kJ}$$ Process data and a simplified schematic flowchart are given here. Data Reactor: adiabatic, outlet temperature \(=50^{\circ} \mathrm{C}\) Feed A: \(100 \% \mathrm{HCl}(\mathrm{g}), 0^{\circ} \mathrm{C}\) Feed \(\mathrm{B}: 93\) mole \(\% \mathrm{C}_{2} \mathrm{H}_{4}, 7 \% \mathrm{C}_{2} \mathrm{H}_{6}, 0^{\circ} \mathrm{C}\) Reactor: adiabatic, outlet temperature \(=50^{\circ} \mathrm{C}\) Feed A: 100\% HCl(g), 0"C Feed B: 93 mole\% C_H_4, 7\% C_H_0, 0"C Product C: Consists of 1.5\% of the HCl, 1.5\% of the C_2 \(\mathrm{H}_{4}\), and all of the \(\mathrm{C}_{2} \mathrm{H}_{6}\) that enter the reactor Product D: \(1600 \mathrm{kg} \mathrm{C}_{2} \mathrm{H}_{5} \mathrm{Cl}(\mathrm{l}) / \mathrm{h}, 0^{\circ} \mathrm{C}\) Recycle to reactor: \(\mathbf{C}_{2} \mathrm{H}_{5} \mathrm{Cl}(\mathrm{l}), 0^{\circ} \mathrm{C}\) \(\mathrm{C}_{2} \mathrm{H}_{5} \mathrm{Cl}: \Delta \hat{H}_{\mathrm{y}}=24.7 \mathrm{kJ} / \mathrm{mol}\) (assume independent of \(T\) ) \(\left(C_{p}\right)_{C_{2} H_{3} C(v)}\left[\mathrm{kJ} /\left(\mathrm{mol} \cdot^{\circ} \mathrm{C}\right)\right]=0.052+8.7 \times 10^{-5} T\left(^{\circ} \mathrm{C}\right)\) The reaction is exothermic, and if the heat of reaction is not removed in some way, the reactor temperature could increase to an undesirably high level. To avoid this occurrence, the reaction is carried out with the catalyst suspended in liquid cthyl chloride. As the reaction proceeds, most of the heat liberated goes to vaporize the liquid, making it possible to keep the reaction temperature at or below 50^'C. The stream leaving the reactor contains cthyl chloride formed by reaction and that vaporized in the reactor. This stream passes through a heat exchanger where it is cooled to \(0^{\circ} \mathrm{C},\) condensing essentially all of the cthyl chloride and leaving only unreacted \(\mathrm{C}_{2} \mathrm{H}_{4}, \mathrm{HCl}\), and \(\mathrm{C}_{2} \mathrm{H}_{6}\) in the gas phase. A portion of the liquid condensate is recycled to the reactor at a rate equal to the rate at which ethyl chloride is vaporized, and the rest is taken off as product. At the process conditions, heats of mixing and the influence of pressure on enthalpy may be neglected. (a) At what rates (kmol/h) do the two feed streams enter the process? (b) Calculate the composition (component mole fractions) and molar flow rate of product stream \(\mathrm{C}\). (c) Write an energy balance around the reactor and use it to determine the rate at which ethyl chloride must be recycled. (d) A number of simplifying assumptions were made in the process description and the analysis of this process system, so the results obtained using a more realistic simulation would differ considerably from those you should have obtained in Parts (a)-(c). List as many of these assumptions as you can think of.

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