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In the past, Taylor Industries has used a fixed–time period inventory system that involved taking a complete inventory count of all items each month. However, increasing labor costs are forcing Taylor Industries to examine alternative ways to reduce the amount of labor involved in inventory stockrooms, yet without increasing other costs, such as shortage costs. Here is a random sample of 20 of Taylor’s items.

a. What would you recommend Taylor do to cut back its labor cost? (Illustrate using an ABC plan.)

b. Item 15 is critical to continued operations. How would you recommend it be classified?

Short Answer

Expert verified

Answer

The ABC classification is suggested for determining control time. It is the class in which a variety of items, such as full products, products stored in inventory, or products lying with clients, are classified into three sections: A, B, and C. Based on control, category A would be considered very significant, category B as moderately important, and category C as substantially less significant. As a result, priority would be given to A, then B, and finally C.

Step by step solution

01

(a) What would you recommend Taylor do to cut back its labor cost? (Illustrate using an ABC plan)

Here, we create a table for yearly inventory usage in decreasing order, i.e. from high to low consumption.

Productionoftotalvalue=usageofallproductsCumulativeusage×100

As per the ABC analysis, divide the above table into three categories as shown below:

Category A would consist of the top 15 – 20 percent of the item. B would consist of the next 25 – 30 percent of the items and C would consist of the Last 50 items as shown below:

  1. Items under A will be15% of the total items for 60 % of the annual consumption value of the items for 30 % of the annual consumption value of the items.
  2. Items under B will be the next 35% of the total items for 30% of the annual consumption value of the items.
  3. Items under C will be the remaining 50 % of the total items for 10 % of the annual consumptionvalue of the items.

Categorize the items using ABC analysis, as shown below:

Therefore, is recommended that T should employ more labor force on the items with higher value. i.e, Category A than category C, which has lesser importance.

02

(b) Item 15 is critical to continued operations. How would you recommend it be classified?

If item 15 is critical to continue operations, it is recommended to be classified in category A because Category A has higher importance and value.

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