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Jill’s Job Shop buys two parts (Tegdiws and Widgets) for use in its production system from two different suppliers. The parts are needed throughout the entire 52-week year. Tegdiws are used at a relatively constant rate and are ordered whenever the remaining quantity drops to the reorder level. Widgets are ordered from a supplier who stops by every three weeks. Data for both products are as follows:

Item

Tegdiws

Widgets

Annual demand

10,000

5,000

Holding cost (% of item cost)

20%

20%

Setup or order cost

\( 150.00

\) 25.00

Lead time

4 weeks

1 week

Safety stock

55 units

5 units

Item cost

\( 10.00

\) 2.00

Annual demand Holding cost (% of item cost) Setup or order cost

a. What is the inventory control system for Tegdiws? That is, what is the reorder quantity and what is the reorder point?

b. What is the inventory control system for Widgets?

Short Answer

Expert verified

Answer

The Economic Order Quantity is a set point designed to assist businesses in minimizing the cost of ordering and holding inventory.

Step by step solution

01

The Economic Order Quantity

Inventory is a current asset account found on the balance sheet that includes all raw materials, work-in-process, and finished goods that a company has accumulated. The Economic Order Quantity is a fixed point meant to assist businesses in lowering the cost of purchasing and storing inventory. The cost of acquiring inventory decreases as the order volume increases owing to purchasing economies of scale. However, as the amount of the inventory grows, so does the expense of storing the inventory. EOQis the exact moment at which both of these inversely associated expenses are minimized.

There are various types of inventory models in inventory models in inventory management, they are as follows:

  1. Single period inventory model
  2. Fixed-order quantity model
  3. Fixed-time period model
02

(a) What is the inventory control system for Tegdiws? That is, what is the reorder quantity and what is the reorder point?

Inventory table of both the parts

Calculation of Optimal Ordering Quantity for part Tegdiws

Given,

Annual demand (A) = 10,000 units

Ordering cost per unit (S) = $ 150

Holding cost (H) = 0.20 × $ 10

EOQ=2×A×SHwhere,A=AnnualdemandS=OrderingcostperunitH=Carryingcostperunit

EOQ=2×A×SH=2×10,000×$1500.20×$10=1,224.75or1,225units

So, the Optimal ordering Quantity is 1,225 units

03

Compute the reorder level for Tegdiws which is the inventory level at which the optimal order quantity must be ordered.

The reorder point is the sum of expected demand during the lead time and the safety stock. It is calculated using the following formula:

R=dL+SS

Here,

R is the reorder point.

d is the average daily demand and

SS is a safety stock

Substituting the values from the Table in the formula

R=dL+SS=10,00052×4+55=824.23or824units

Hence, the reorder point for Tegdiws is 824 units.

Thus, the inventory control system for part Tegdiws becomes 1,225 units of part Tegdiws must be ordered when the inventory level drops to 824 units.

04

(b) What is the inventory control system for Widgets?

The inventory control system for Widgets is a fixed-time period model. In the inventory model, it is specified that the inventory is ordered at a predetermined schedule. The time interval between the orders is the same and fixed but the order quantity changes. The order quantity for a fixed-time period model for part Widgets is calculated using the following formula :

q = d ( T + L) + SS - on hand inventoryhere,q = Order quntityd = Average weekly demandT = Review periodL = lead timeSS = Safety stock

Substituting the values from Table 1 in the above formula :

q=dT+L+SS-onhandinventoryq=500052×3+1+5-Iq=384.62+5-Iq=390-I

Thus, the inventory control system for part Widgets is computed above

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Most popular questions from this chapter

Demand for stereo headphones and MP3 players for joggers has caused Nina Industries to grow almost 50 percent over the past year. The number of joggers continues to expand, so Nina expects demand for headsets to also expand, because, as yet, no safety laws have been passed to prevent joggers from wearing them. Demand for the players for last year was as follows:

Month

Demand (units)

January

4200

February

4300

March

4000

April

4400

May

5000

June

4700

July

5300

August

4900

September

5400

October

5700

November

6300

December

6000

  1. Using linear regression analysis, what would you estimate demand to be for each month next year? Using a spreadsheet, follow the general format in Exhibit 18.8. Compare your results to those obtained by using the forecast spreadsheet function.
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Assume that you are using exponential smoothing with an adjustment for trend. Demand is increasing at a very steady rate of about five units per week. Would you expect your alpha and delta parameters to be closer to one or zero?

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Net Requirement





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Question: Let’s say you work for a company that makes prepared breakfast cereals like corn flakes. Your company is planning to introduce a new hot breakfast product made from whole grains that would require some minimal preparation by the consumer. This would be a completely new product for the company. How would you propose forecasting initial demand for this product?

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