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It is your responsibility, as the new head of the automotive section of Nichols Department Store, to ensure that reorder quantities for the various items have been correctly established. You decide to test one item and choose Michelin tires, XW size 185 3 14 BSW. A perpetual inventory system has been used, so you examine this as well as other records and come up with the following data:

Cost per tire

\(35 each

Holding cost

20 percent of tire cost per year

Demand

1,000 per year

Ordering cost

\)20 per order

The standard deviation of daily demand

3 tires

Delivery lead time

4 days

Because customers generally do not wait for tires but go elsewhere, you decide on a service probability of 98 percent. Assume the demand occurs 365 days per year.

a. Determine the order quantity.

b. Determine the reorder point.

Short Answer

Expert verified

Answer

The economic order quantity is the amount at which the total cost of ordering and holding is the lowest. The ordering cost and the holding cost are inversely related.

Step by step solution

01

Economic order quantity

Economic order quantity is a computation used by businesses to determine the appropriate order amount to reduce logistical expenses, warehouse space, stockouts, and overstock prices. The EOQ model's purpose is to identify the optimal order quantity you should have.

02

(a) Determine the order quantity

Given data

Cost per tire = $ 35 each

Holding cost = 20% of tire each

Annual demand = 1000 per order

Ordering cost = $ 20 per order

The standard deviation of daily demand = 3 tires

Delivery lead time = 4 days

Calculation of order quantity

EOQ=2×A×SHWhere,A=AnnualDemandS=OrderingcostperunitH=CarryingcostperunitEOQ=2×A×SH=2×1000×208.75=67.6or68tires

So, the reorder quantity is 68 tires.

03

 Step 3: (b) Determine the reorder point

Calculation of reorder point

Reorderlevel=dL+³úσL

Where,

AnnualDemand=AnnualDemandNo.ofDaysinoneyear=1000365=2.73

Lead time = 4 days

z- value = 2.05 using Excel function = NORMSINV(0.98)

Standard deviation = 3 tires

Substituting all the values in equation

Reorder point = 2.73 × 4 + 2.05 × 34

= 11 + 12.3

= 23.3 or 23

Therefore, the required reorder point is 23 tires.

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Most popular questions from this chapter

Your manager is trying to determine what forecasting method to use. Based upon the following historical data, calculate the following forecast and specify what procedure you would utilize.

Month

Actual demand

1

62

2

65

3

67

4

68

5

71

6

73

7

76

8

78

9

78

10

80

11

84

12

85

a. Calculate the simple three-month moving average forecast for periods 4–12.

b. Calculate the weighted three-month moving average using weights of 0.50, 0.30, and 0.20 for periods 4–12.

c. Calculate the single exponential smoothing forecast for periods 2–12 using an initial (F1) of 61 and anαof 0.30.

d. Calculate the exponential smoothing with trend component forecast for periods 2– 12 using an initial trend forecast (T1) of 1.8, an initial exponential smoothing forecast (F1) of 60, and αof 0.30 andδof 0.30.

e. Calculate the mean absolute deviation (MAD) for the forecasts made by each technique in periods 4–12. Which forecasting method do you prefer?

Question: In the following MRP planning schedule for Item J, indicate the correct net requirements, planned order receipts, and planned order releases to meet the gross requirements. Lead time is one week.

Week Number

Item J012345
Gross Requirement

75
5070
On-hand40




Net Requirement





Planned order receipt





Planned order release





A distributor of large appliances needs to determine the order quantities and reorder points for the various products it carries. The following data refer to a specific refrigerator in its product line: Cost to place an order Holding cost Cost of refrigerator Annual demand Standard deviation of demand during lead time \(100 20 percent of product cost per year \)500 every 500 refrigerators 10 refrigerators 7 days Consider an even daily demand and a 365-day year.

a. What is the economic order quantity?

b. If the distributor wants a 97 percent service probability, what reorder point, R, should be used?

Zeus Computer Chips, Inc., used to have major contracts to produce the Centrino-type chips. The market has been declining during the past three years because of the quad-core chips, which it cannot produce, so Zeus has the unpleasant task of forecasting next year. The task is unpleasant because the firm has not been able to find replacement chips for its product lines. Here is demand over the past 12 quarters:

Two

Yearsago

Last year

This year

I

4800

I

3500

I

3200

II

3500

II

2700

II

2100

III

4300

III

3500

III

2700

IV

3000

IV

2400

IV

1700

Use the decomposition technique to forecast demand for the next four quarters.

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