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Annual demand for a product is 13,000 units; weekly demand is 250 units with a standard deviation of 40 units. The cost of placing an order is \(100, and the time from ordering to receipt is four weeks. The annual inventory carrying cost is \)0.65 per unit. To provide a 98 percent service probability, what must the reorder point be? Suppose the production manager is told to reduce the safety stock of this item by 100 units. If this is done, what will the new service probability be?

Short Answer

Expert verified

Answer

The EOQ is a valuable cash flow instrument. The method can assist a business in controlling the amount of cash locked up in its inventory balance.

Step by step solution

01

The annual inventory carrying cost

Inventory is often a company's most valuable asset, second only to its human resources, and thus organisations must have enough inventory on hand to satisfy the demands of their consumers. Companies that do not use inventory management tactics such as these will likely store too much inventoryduring periods of low demand while simultaneously storing too little inventory during periods of strong demand. Either issue results in squandered chances.

02

Calculation of optimal order quantity

Given,

Annual demand (D) = 13,000 units

Weekly demand (d) = 250 units

Standard deviation(S) = 40 units

Ordering cost per unit (O) = $ 100

Lead time (L) = 4 weeks

Annual inventory carrying cost (C) = $0.65 per unit

Service probability = 98%

EOQ=2×A×OHWhere,A=AnnualDemandO=OrderingcostperunitH=Carryingcostperunit

EOQ=2×A×OC=2×13,000×1000.65=2000Units.

So, the optimal order quantity is 2000 units.

03

Calculation of Standard deviation during the lead time of reorder point

Given,

Lead time (L) = 4 weeks

Standard deviation(S) = 40 units

σL=L+S2=4+402=6400=80Units

So, the standard deviation during the lead time is 80 units.

04

Calculation of reorder point 

Given,

Lead time (L) = 4 weeks

Standard deviation = 80 units

Service probability of 98% ,the value of z is 2.05

Weekly demand (d) = 250 units

ReorderPoint=d×L+z×σL=250×4+2.05×80=1,000+164=1,164units

So,the reorder point is 1,164 units.

05

Calculation of z- value for safety stock of 64 units

Given,

Safety stock = 64 units

Standard deviation = 80 units

z=safetystockσL=6480=0.80

So, for the value of z is 0.80, the service probability will be 79%

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Most popular questions from this chapter

A distributor of large appliances needs to determine the order quantities and reorder points for the various products it carries. The following data refer to a specific refrigerator in its product line: Cost to place an order Holding cost Cost of refrigerator Annual demand Standard deviation of demand during lead time \(100 20 percent of product cost per year \)500 every 500 refrigerators 10 refrigerators 7 days Consider an even daily demand and a 365-day year.

a. What is the economic order quantity?

b. If the distributor wants a 97 percent service probability, what reorder point, R, should be used?

Demand for stereo headphones and MP3 players for joggers has caused Nina Industries to grow almost 50 percent over the past year. The number of joggers continues to expand, so Nina expects demand for headsets to also expand, because, as yet, no safety laws have been passed to prevent joggers from wearing them. Demand for the players for last year was as follows:

Month

Demand (units)

January

4200

February

4300

March

4000

April

4400

May

5000

June

4700

July

5300

August

4900

September

5400

October

5700

November

6300

December

6000

b. To be reasonably confident of meeting demand, Nina decides to use three standard errors of estimate for safety. How many additional units should be held to meet this level of confidence?

Given the following history, use a three-quarter moving average to forecast the demand for the third quarter of this year. Note, the 1st quarter is Jan, Feb, and Mar; 2nd quarter Apr, May, Jun; 3rd quarter Jul, Aug, Sep; and 4th quarter Oct, Nov, Dec.

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Last year

100

125

135

175

185

200

150

140

130

200

225

250

This year

125

135

135

190

200

190

Ray’s Satellite Emporium wishes to determine the best order size for its best-selling satellite dish (model TS111). Ray has estimated the annual demand for this model at 1,000 units. His cost to carry one unit is \(100 per year per unit, and he has estimated that each order costs \)25 to place. Using the EOQ model, how many should Ray order each time?

Palin’s Muffler Shop has one standard muffler that fits a large variety of cars. The shop wishes to establish a periodic review system to manage the inventory of this standard muffler. Use the information in the following table to determine the optimal inventory target level (or order-up-to level).

Annual demand

3,000 mufflers

Ordering cost

\(50 per order

The standard deviation of daily demand

6 mufflers per working day

Service probability

90%

Item cost

\)30 per muffler

Lead time

2 working days

Annual holding cost

25% of the item value

Working days

300 per year

Review period

15 working days

a. What is the optimal target level (order-up-to level)?

b. If the service probability requirement is 95 percent, the optimal target level [your answer in part (a)] will (select one):

I. Increase.

II. Decrease.

III. Stay the same.

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