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Annual demand for a product is 13,000 units; weekly demand is 250 units with a standard deviation of 40 units. The cost of placing an order is \(100, and the time from ordering to receipt is four weeks. The annual inventory carrying cost is \)0.65 per unit. To provide a 98 percent service probability, what must the reorder point be? Suppose the production manager is told to reduce the safety stock of this item by 100 units. If this is done, what will the new service probability be?

Short Answer

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Answer

The EOQ is a valuable cash flow instrument. The method can assist a business in controlling the amount of cash locked up in its inventory balance.

Step by step solution

01

The annual inventory carrying cost

Inventory is often a company's most valuable asset, second only to its human resources, and thus organisations must have enough inventory on hand to satisfy the demands of their consumers. Companies that do not use inventory management tactics such as these will likely store too much inventoryduring periods of low demand while simultaneously storing too little inventory during periods of strong demand. Either issue results in squandered chances.

02

Calculation of optimal order quantity

Given,

Annual demand (D) = 13,000 units

Weekly demand (d) = 250 units

Standard deviation(S) = 40 units

Ordering cost per unit (O) = $ 100

Lead time (L) = 4 weeks

Annual inventory carrying cost (C) = $0.65 per unit

Service probability = 98%

EOQ=2×A×OHWhere,A=AnnualDemandO=OrderingcostperunitH=Carryingcostperunit

EOQ=2×A×OC=2×13,000×1000.65=2000Units.

So, the optimal order quantity is 2000 units.

03

Calculation of Standard deviation during the lead time of reorder point

Given,

Lead time (L) = 4 weeks

Standard deviation(S) = 40 units

σL=L+S2=4+402=6400=80Units

So, the standard deviation during the lead time is 80 units.

04

Calculation of reorder point 

Given,

Lead time (L) = 4 weeks

Standard deviation = 80 units

Service probability of 98% ,the value of z is 2.05

Weekly demand (d) = 250 units

ReorderPoint=d×L+z×σL=250×4+2.05×80=1,000+164=1,164units

So,the reorder point is 1,164 units.

05

Calculation of z- value for safety stock of 64 units

Given,

Safety stock = 64 units

Standard deviation = 80 units

z=safetystockσL=6480=0.80

So, for the value of z is 0.80, the service probability will be 79%

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Most popular questions from this chapter

Phil would like to consider the costs that his accountants are currently using for inventory carrying and setup for the gearboxes and input shafts. These costs are as follows:

Part

Cost

Gear Box

Step up = \(90 / order

Inventory carrying cost = \) 2/unit/week

Input Shaft

Set up = \(45/ order

Inventory carrying cost = \) 1/unit/week

SY Manufacturers (SYM) is producing T-shirts in three colors: red, blue, and white. The monthly demand for each color is 3,000 units. Each shirt requires 0.5 pounds of raw cotton that is imported from Luft-Geshfet-Textile (LGT) Company in Brazil. The purchasing price per pound is \(2.50 (paid only when the cotton arrives at SYM’s facilities) and the transportation cost by sea is \)0.20 per pound. The traveling time from LGT’s facility in Brazil to the SYM facility in the United States is two weeks. The cost of placing a cotton order, by SYM, is $100 and the annual interest rate that SYM is facing is 20 percent.

a. What is the optimal order quantity of cotton?

b. How frequently should the company order cotton?

c. Assuming that the first order is needed on April 1, when should SYM place the order?

d. How many orders will SYM place during the next year?

e. What is the resulting annual holding cost?

f. What does the resulting annual ordering cost?

g. If the annual interest cost is only 5 percent, how will it affect the annual number of orders, the optimal batch size, and the average inventory? (You are not expected to provide a numerical answer to this question. Just describe the direction of the change and explain your answer.)

What are the three primary data sources used by the MRP sources?

Dunstreet’s Department Store would like to develop an inventory ordering policy with a 95 percent probability of not stocking out. To illustrate your recommended procedure, use as an example the ordering policy for white percale sheets. The demand for white percale sheets is 5,000 per year. The store is open 365 days per year. Every two weeks (14 days) inventory is counted and a new order is placed. It takes 10 days for the sheets to be delivered. The standard deviation of demand for the sheets is five per day. There are currently 150 sheets on hand. How many sheets should you order?

Ray’s Satellite Emporium wishes to determine the best order size for its best-selling satellite dish (model TS111). Ray has estimated the annual demand for this model at 1,000 units. His cost to carry one unit is \(100 per year per unit, and he has estimated that each order costs \)25 to place. Using the EOQ model, how many should Ray order each time?

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