Chapter 1: Problem 62
Two steel plates are to be held together by means of \(16-\mathrm{mm}\) diameter high-strength steel bolts fitting snugly inside cylindrical brass spacers. Knowing that the average normal stress must not exceed \(200 \mathrm{MPa}\) in the bolts and \(130 \mathrm{MPa}\) in the spacers, determine the outer diameter of the spacers that yields the most economical and safe design.
Short Answer
Step by step solution
Identify Known Values
Determine Maximum Load on a Bolt
Establish Relationship Between Load and Spacer Dimensions
Solve for the Spacer's Outer Diameter
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Key Concepts
These are the key concepts you need to understand to accurately answer the question.
Understanding Normal Stress
Imagine holding a ruler and pressing down on it. The force you apply will create stress in the material, and if this stress is too high, the ruler might break.
- Normal stress is calculated using the formula: \( \sigma = \frac{F}{A} \), where \( F \) is the force applied and \( A \) is the area it is applied over.
- In our exercise, ensuring that stress does not exceed the given limits is critical to prevent material failure, such as bolt snapping or spacer collapsing.
Steel Bolts Usage
High-strength steel bolts are used in critical applications due to their durability and strong load-bearing capability.
- The bolt's diameter and material dictate its capacity to bear loads and handle stress safely.
- For instance, a bolt with a 16 mm diameter must not see stress exceed 200 MPa to ensure safety and durability.
Role of Brass Spacers
These spacers work by aligning the bolts and providing a buffer between the steel components, distributing loads evenly and preventing direct metal-to-metal contact.
- The design of brass spacers focuses on their outer diameter, which must be calculated to ensure that the stress within them does not exceed allowable limits.
- In the exercise, it is crucial that the spacers handle the load carried by the bolts without exceeding 130 MPa of normal stress.
Cross-Sectional Area Importance
In designing components like bolts and spacers, it's crucial to accurately calculate cross-sectional areas to predict how much stress they will encounter under applied loads.
- For bolts, the cross-sectional area is calculated as \( A_b = \frac{\pi}{4}d_b^2 \), providing insight into its load-bearing capability.
- The spacer’s cross-sectional area considers both the inner and outer diameters: \( A_s = \frac{\pi}{4}(d_s^2 - d_b^2) \).