Chapter 8: Problem 29
List four measures that may be taken to increase the resistance to fatigue of a metal alloy.
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Chapter 8: Problem 29
List four measures that may be taken to increase the resistance to fatigue of a metal alloy.
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The following tabulated data were gathered from a series of Charpy impact tests on a tempered 4340 steel alloy. $$ \begin{array}{|cc|} \hline \text { Temperature }\left({ }^{\circ} \boldsymbol{C}\right) & \text { Impact Energy (J) } \\ \hline 0 & 105 \\ \hline-25 & 104 \\ \hline-50 & 103 \\ \hline-75 & 97 \\ \hline-100 & 63 \\ \hline-113 & 40 \\ \hline-125 & 34 \\ \hline-150 & 28 \\ \hline-175 & 25 \\ \hline-200 & 24 \\ \hline \end{array} $$ (a) Plot the data as impact energy versus temperature. (b) Determine a ductile-to-brittle transition temperature as the temperature corresponding to the average of the maximum and minimum impact energies. (c) Determine a ductile-to-brittle transition temperature as the temperature at which the impact energy is \(50 \mathrm{~J}\).
A cylindrical component constructed from an S-590 alloy (Figure 8.31) has a diameter of \(14.5 \mathrm{~mm}\) (0.57 in.). Determine the maximum load that may be applied for it to survive \(10 \mathrm{~h}\) at \(925^{\circ} \mathrm{C}\left(1700^{\circ} \mathrm{F}\right)\).
The following creep data were taken on an aluminum alloy at \(480^{\circ} \mathrm{C}\left(900^{\circ} \mathrm{F}\right)\) and a constant stress of \(2.75 \mathrm{MPa}\) (400 psi). Plot the data as strain versus time, then determine the steady-state or minimum creep rate. Note: The initial and instantaneous strain is not included. $$ \begin{array}{cccc} \hline \text { Time } \text { (min) } & \text { Strain } & \text { Time } \text { (min) } & \text { Strain } \\ \hline 0 & 0.00 & 18 & 0.82 \\ \hline 2 & 0.22 & 20 & 0.88 \\ \hline 4 & 0.34 & 22 & 0.95 \\ \hline 6 & 0.41 & 24 & 1.03 \\ \hline 8 & 0.48 & 26 & 1.12 \\ \hline 10 & 0.55 & 28 & 1.22 \\ \hline 12 & 0.62 & 30 & 1.36 \\ \hline 14 & 0.68 & 32 & 1.53 \\ \hline 16 & 0.75 & 34 & 1.77 \\ \hline \end{array} $$
An aircraft component is fabricated from an aluminum alloy that has a plane- strain fracture toughness of \(40 \mathrm{MPa} \sqrt{\mathrm{m}}\) (36.4 ksi \sqrt{in.). It has been deter- } mined that fracture results at a stress of \(300 \mathrm{MPa}\) (43,500 psi) when the maximum (or critical) internal crack length is \(4.0 \mathrm{~mm}\) (0.16 in.). For this same component and alloy, will fracture occur at a stress level of \(260 \mathrm{MPa}\) ( 38,000 psi) when the maximum internal crack length is \(6.0 \mathrm{~mm}(0.24\) in.) \(?\) Why or why not?
A cylindrical rod of diameter \(6.7 \mathrm{~mm}\) fabricated from a \(70 \mathrm{Cu}-30 \mathrm{Zn}\) brass alloy is subjected to rotating-bending load cycling; test results (as \(S-N\) behavior) are shown in Figure 8.20. If the maximum and minimum loads are \(+120 \mathrm{~N}\) and \(-120 \mathrm{~N}\), respectively, determine its fatigue life. Assume that the separation between loadbearing points is \(67.5 \mathrm{~mm}\).
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