Chapter 4: Problem 53
A cutting tool uses a nozzle that generates a high-speed jet of liquid water. Assume an exit velocity of \(500 \mathrm{~m} / \mathrm{s}\) of \(20^{\circ} \mathrm{C}\) liquid water with a jet diameter of \(2 \mathrm{~mm}(0.002 \mathrm{~m})\). What is the mass-flow rate? What size (power) pump is needed to generate this from a steady supply of \(20^{\circ} \mathrm{C}\) liquid water at \(200 \mathrm{kPa}\) ?
Short Answer
Step by step solution
Determine the Jet's Mass Flow Rate
Calculate the Cross-sectional Area
Calculate the Mass Flow Rate
Calculate Pump Power
Finalize the Pump Power Calculation
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Key Concepts
These are the key concepts you need to understand to accurately answer the question.
Mass Flow Rate
- To determine the mass flow rate, the equation \( \dot{m} = \rho \cdot A \cdot V \) is used, where \( \rho \) is the fluid density, \( A \) is the cross-sectional area the fluid flows through, and \( V \) is the velocity of the fluid.
- For our exercise, we consider water at 20°C, which has a density \( \rho = 998 \, \text{kg/m}^3 \).
- The nozzle’s jet diameter was given as \(0.002 \, m\), allowing us to compute the area \( A \) using the circle area formula: \( A = \pi \times (d/2)^2 \) which gives approximately \(3.14 \times 10^{-6} \, \text{m}^2 \).
- Substituting these values back into the mass flow rate equation, with an exit velocity of \(500 \, \text{m/s}\), results in a mass flow rate of approximately \(1.568 \, \text{kg/s}\).
Nozzle Flow
- A nozzle constricts flow to increase velocity, crucial for applications needing high-speed streams, such as cutting tools.
- The continuity equation forms the backbone for understanding nozzle flow: \( A_1V_1 = A_2V_2 \), indicating that the product of cross-sectional area and velocity remains constant across the nozzle.
- This exercise highlights the exit velocity of 500 m/s. Such high velocity requires precisely calculated nozzle dimensions, as seen in the mass flow calculation.
- Understanding nozzle flow involves not just mechanics, but thinking about energy conservation and optimal equipment design.
Pump Power
- Pump power is calculated using the formula: \( P = \dot{m} \times g \times h + \frac{1}{2} \dot{m} \times V^2 \).
- This equation considers both the gravitational potential energy (\(g\) for gravity, and \(h\) for the hydraulic head) and kinetic energy components (using the exit velocity \(V\)).
- In this exercise, it's crucial to calculate the head \(h\), which is derived from hydraulic losses: \(h = \frac{200,000}{998 \times 9.81} \approx 20.42 \text{m}\).
- The final calculated pump power rounded off ends at approximately \(196,000 \text{W}\), showcasing the energy demands of accelerating water to high speeds.
Thermodynamics Concepts
- The First Law of Thermodynamics, often related to the conservation of energy, is applicable when determining energy exchanges in pump and nozzle operations.
- In our scenario, the energy conservation principle helps calculate energy added by the pump to overcome pressure differences and increase kinetic energy in the water jet.
- The Bernoulli equation, another thermodynamic principle, helps correlate pressure, velocity, and height in fluid flow scenarios, aiding in head loss calculations.
- Recognizing the role of thermal dynamics not only in heat engines but also hydraulically driven systems, enlarges the toolkit for engineers.