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A device that recovers heat from high-temperature combustion products involves passing the combustion gas between parallel plates, each of which is maintained at \(350 \mathrm{~K}\) by water flow on the opposite surface. The plate separation is \(40 \mathrm{~mm}\), and the gas flow is fully developed. The gas may be assumed to have the properties of atmospheric air, and its mean temperature and velocity are \(1000 \mathrm{~K}\) and \(60 \mathrm{~m} / \mathrm{s}\), respectively. (a) What is the heat flux at the plate surface? (b) If a third plate, \(20 \mathrm{~mm}\) thick, is suspended midway between the original plates, what is the surface heat flux for the original plates? Assume the temperature and fiw rate of the gas to be unchanged and radiation effects to be negligible.

Short Answer

Expert verified
(a) The heat flux at the plate surface for the original plates is \(402.46kW/m^2\). (b) When a third plate is suspended midway between the original plates, the heat flux at the surface of the original plates reduces to \(201.73kW/m^2\).

Step by step solution

01

Given Values and Assumptions

Given: - Gas temperature, \(T_{gas} = 1000\mathrm{~K}\) - Plate temperature, \(T_{plate} = 350\mathrm{~K}\) - Gas mean velocity, \(V_{gas} = 60\mathrm{~m/s}\) - Plate separation, \(d = 0.04\mathrm{~m\!}\) We are assuming: - The gas has the properties of atmospheric air. - The effects of radiation are negligible. Momentarily, we will need additional values for air properties at the mean temperature, such as the dynamic viscosity, thermal conductivity, and specific heat capacity at constant pressure.
02

Calculate Reynolds Number and Prandtl Number

To find the Reynolds number (Re), we use the formula: \(Re = \frac{V_{gas} \times d}{\nu}\) Where: - \(\nu\) is the kinematic viscosity of the air. For air at \(1000\mathrm{~K}\), we have: - Dynamic viscosity (\(渭\)), \(4.5 \times 10^{-5}\mathrm{~kg/(m\cdot s)}\) - Density (\(蟻\)), \(0.35\mathrm{~kg/m^3}\) Using the relationship \(谓 = 渭/蟻\), we find the kinematic viscosity: \(谓 = \frac{4.5 \times 10^{-5}}{0.35} = 1.29 \times 10^{-4}\mathrm{~m^2/s}\) Now, we can calculate the Reynolds number: \(Re = \frac{60 \times 0.04}{1.29 \times 10^{-4}} = 18671\) The Prandtl number (Pr) is calculated using the formula: \(Pr = \frac{渭 \times C_p}{k}\) Where: - \(C_p\) is the specific heat capacity at constant pressure. - \(k\) is the thermal conductivity. For air at \(1000\mathrm{~K}\), we have: - \(C_p\), \(1210\mathrm{~J/(kg\cdot K)}\) - Thermal conductivity (\(k\)), \(0.062\mathrm{~W/(m\cdot K}\!)\) Now, we can calculate the Prandtl number: \(Pr = \frac{4.5 \times 10^{-5} \times 1210}{0.062} = 0.7\)
03

Calculate Nusselt Number and Convective Heat Transfer Coefficient

For fully developed turbulent flow between parallel plates: \(Nu = 8.235Re^{0.5}Pr^{1/3}\) Now, substituting the values of Reynolds number and Prandtl number, we can calculate the Nusselt number: \(Nu = 8.235(18671)^{0.5}(0.7)^{1/3} = 398.41\) The convective heat transfer coefficient (h) is given by: \(h = \frac{Nu \times k}{d}\) Substituting the calculated values, we find the value for h: \(h = \frac{398.41 \times 0.062}{0.04} = 620.39\mathrm{~W/(m^2\cdot K}\!)\)
04

Calculate the Heat Flux for the Original Plates

Using the convective heat transfer equation, we can now find the heat flux (q) for the original plates: \(q = h(T_{gas} - T_{plate})\) Substituting the values for h, gas temperature, and plate temperature: \(q = 620.39(1000 - 350)\mathrm{~W/m^2}\) \(q = 402.46 \times 10^3\mathrm{~W/m^2}\) Thus, the heat flux at the plate surface without the third plate is \(402.46kW/m^2\).
05

Calculate the Heat Flux for the Original Plates with Third Plate

When the third plate is suspended midway between the original plates, the distance between the plates is halved, which decreases the residence time of the gas. Therefore, the convective heat transfer coefficient can be considered to remain the same, and the heat flux for the original plates will be as follows: \(q = h(T_{gas\_new} - T_{plate})\) Since the distance between the original plates is halved, the gas has half the time to exchange heat with the plates. Because of this, we can assume that the temperature drop will also be approximately halved. So, \(T_{gas\_new} = 350 + \frac{650}{2} = 675\mathrm{~K}\). Substituting the new gas temperature, we get the new heat flux for the original plates: \(q = 620.39(675 - 350)\mathrm{~W/m^2}\) \(q = 201.73 \times 10^3\mathrm{~W/m^2}\) Thus, the heat flux at the surface of the original plates with the third plate is \(201.73kW/m^2\). #Conclusion# (a) The heat flux at the plate surface for the original plates is \(402.46kW/m^2\). (b) When a third plate is suspended midway between the original plates, the heat flux at the surface of the original plates reduces to \(201.73kW/m^2\).

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Understanding Heat Transfer
Heat transfer is a fundamental concept in thermodynamics, referring to the movement of heat energy from one place to another. This can occur through three primary methods: conduction, convection, and radiation. In our exercise scenario, the focus is on convection, where heat is carried away by moving fluid - in this case, the combustion gas flowing between the plates.

To accurately calculate the heat flux, or the rate at which heat is transferred per unit area, we first need to understand the temperature difference between the gas and the plates, as well as the properties of the moving fluid. It鈥檚 critical because these factors directly influence the ability of the fluid to transfer heat, which in turn affects the design and efficiency of heat exchange devices like the one described in our exercise.
Convective Heat Transfer Coefficient
The convective heat transfer coefficient, denoted as 'h', is a measure of the heat transfer capability of a fluid in motion between surfaces. It depends on the fluid properties and the flow characteristics. In layman's terms, think of 'h' as a number that tells us how good the fluid (like air or water) is at picking up heat and whisking it away from a surface.

In the given exercise, we calculated 'h' to find out how effectively the air between the plates is transferring heat from the plates. This coefficient is crucial for engineers when designing systems to ensure these systems stay within safe operating temperatures or to efficiently cool or heat elements as required.
Reynolds Number
The Reynolds number, often abbreviated as Re, is a dimensionless quantity that helps predict flow patterns in different fluid flow situations. It's a ratio of inertial forces to viscous forces and signifies whether the flow will be laminar (smooth) or turbulent (chaotic).

In our exercise, we calculated Re to understand the nature of the airflow between the plates. A high Re value, which was the case here, indicates turbulent flow. This affects how heat is transferred, because in turbulent flow, the fluid mixes more, and heat is distributed and transferred more efficiently compared to laminar flow.
Nusselt Number
The Nusselt number (Nu) is another dimensionless quantity and is a ratio of convective to conductive heat transfer across a boundary. Higher Nu values typically indicate more effective convective heat transfer. You can think of the Nusselt number like a rating for a heat exchange surface: a higher rating (or number) means the surface is better at transferring heat convectively.

In relation to our problem, we used the Nusselt number in combination with the thermal conductivity of the gas and the characteristic length dimension 鈥 the distance between plates 鈥 to calculate the convective heat transfer coefficient. This step is key to understanding the effectiveness of the plate surfaces in exchanging heat with the gas.
Prandtl Number
The Prandtl number (Pr) is dimensionless as well and provides a ratio of momentum diffusivity (kinematic viscosity) to thermal diffusivity. It highlights how a fluid carries momentum compared to how it carries heat. For most gases and liquids, the Prandtl number remains within a common range, and this number helps in predicting the heat transfer in flowing fluids.

In our exercise solution, Pr helped us understand the physical properties of the hot gas at 1000 K. A Prandtl number around 0.7, which is common for air and many other gases, suggests a fairly balanced ability to diffuse both momentum and heat, a factor that plays into determining how effectively the heat from the plates can be transferred to the air.

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Most popular questions from this chapter

A thin-walled tube with a diameter of \(6 \mathrm{~mm}\) and length of \(20 \mathrm{~m}\) is used to carry exhaust gas from a smoke stack to the laboratory in a nearby building for analysis. The gas enters the tube at \(200^{\circ} \mathrm{C}\) and with a mass flow rate of \(0.003 \mathrm{~kg} / \mathrm{s}\). Autumn winds at a temperature of \(15^{\circ} \mathrm{C}\) blow directly across the tube at a velocity of \(5 \mathrm{~m} / \mathrm{s}\). Assume the thermophysical properties of the exhaust gas are those of air. (a) Estimate the average heat transfer coefficient for the exhaust gas flowing inside the tube. (b) Estimate the heat transfer coefficient for the air flowing across the outside of the tube. (c) Estimate the overall heat transfer coefficient \(U\) and the temperature of the exhaust gas when it reaches the laboratory.

Dry air is inhaled at a rate of \(10 \mathrm{liter} / \mathrm{min}\) through a trachea with a diameter of \(20 \mathrm{~mm}\) and a length of \(125 \mathrm{~mm}\). The inner surface of the trachea is at a normal body temperature of \(37^{\circ} \mathrm{C}\) and may be assumed to be saturated with water. (a) Assuming steady, fully developed flow in the trachea, estimate the mass transfer convection coefficient. (b) Estimate the daily water loss (liter/day) associated with evaporation in the trachea.

An experiment is designed to study microscale forced convection. Water at \(T_{\text {mi }}=300 \mathrm{~K}\) is to be heated in a straight, circular glass tube with a \(50-\mu \mathrm{m}\) inner diameter and a wall thickness of \(1 \mathrm{~mm}\). Warm water at \(T_{\infty}=350 \mathrm{~K}, V=2 \mathrm{~m} / \mathrm{s}\) is in cross flow over the exterior tube surface. The experiment is to be designed to cover the operating range \(1 \leq R e_{D} \leq 2000\), where \(R e_{D}\) is the Reynolds number associated with the internal flow. (a) Determine the tube length \(L\) that meets a design requirement that the tube be twice as long as the thermal entrance length associated with the highest Reynolds number of interest. Evaluate water properties at \(305 \mathrm{~K}\). (b) Determine the water outlet temperature, \(T_{\text {mo }}\) that is expected to be associated with \(R e_{D}=2000\). Evaluate the heating water (water in cross flow over the tube) properties at \(330 \mathrm{~K}\). (c) Calculate the pressure drop from the entrance to the exit of the tube for \(R e_{D}=2000\). (d) Based on the calculated flow rate and pressure drop in the tube, estimate the height of a column of water (at \(300 \mathrm{~K}\) ) needed to supply the necessary pressure at the tube entrance and the time needed to collect \(0.1\) liter of water. Discuss how the outlet temperature of the water flowing from the tube, \(T_{m, o}\), might be measured.

A hot fluid passes through a thin-walled tube of \(10-\mathrm{mm}\) diameter and 1-m length, and a coolant at \(T_{\infty}=25^{\circ} \mathrm{C}\) is in cross flow over the tube. When the flow rate is \(\dot{m}=18 \mathrm{~kg} / \mathrm{h}\) and the inlet temperature is \(T_{m, i}=85^{\circ} \mathrm{C}\), the outlet temperature is \(T_{m \rho}=78^{\circ} \mathrm{C}\). Assuming fully developed flow and thermal conditions in the tube, determine the outlet temperature, \(T_{m, a}\) if the flow rate is increased by a factor of 2 . That is, \(\dot{m}=36 \mathrm{~kg} / \mathrm{h}\), with all other conditions the same. The thermophysical properties of the hot fluid are \(\rho=\) \(1079 \mathrm{~kg} / \mathrm{m}^{3}, c_{p}=2637 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}, \mu=0.0034 \mathrm{~N} \cdot \mathrm{s} / \mathrm{m}^{2}\), and \(k=0.261 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}\).

A heating contractor must heat \(0.2 \mathrm{~kg} / \mathrm{s}\) of water from \(15^{\circ} \mathrm{C}\) to \(35^{\circ} \mathrm{C}\) using hot gases in cross flow over a thinwalled tube. Your assignment is to develop a series of design graphs that can be used to demonstrate acceptable combinations of tube dimensions ( \(D\) and \(L\) ) and of hot gas conditions ( \(T_{\infty}\) and \(V\) ) that satisfy this requirement. In your analysis, consider the following parameter ranges: \(D=20,30\), or \(40 \mathrm{~mm} ; L=3,4\), or \(6 \mathrm{~m} ; T_{\infty}=250,375\), or \(500^{\circ} \mathrm{C}\); and \(20 \leq V \leq 40 \mathrm{~m} / \mathrm{s}\).

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