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A long, cylindrical, electrical heating element of diameter \(D=10 \mathrm{~mm}\), thermal conductivity \(k=240 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}\), density \(\rho=2700 \mathrm{~kg} / \mathrm{m}^{3}\), and specific heat \(c_{p}=900 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\) is installed in a duct for which air moves in cross flow over the heater at a temperature and velocity of \(27^{\circ} \mathrm{C}\) and \(10 \mathrm{~m} / \mathrm{s}\), respectively. (a) Neglecting radiation, estimate the steady-state surface temperature when, per unit length of the heater, electrical energy is being dissipated at a rate of \(1000 \mathrm{~W} / \mathrm{m}\). (b) If the heater is activated from an initial temperature of \(27^{\circ} \mathrm{C}\), estimate the time required for the surface temperature to come within \(10^{\circ} \mathrm{C}\) of its steady-state value.

Short Answer

Expert verified
The steady-state surface temperature of the heater is calculated by first determining the convective heat transfer coefficient using the Nusselt number and the Zukauskas correlation. Next, we calculate the surface area per unit length, and then use the heat balance equation to find the steady-state surface temperature. To estimate the time required to approach the steady-state temperature, we use the lumped capacitance method for transient heat transfer and solve for the time when the surface temperature is within 10°C of the steady-state value.

Step by step solution

01

(Step 1: Determine the steady-state surface temperature)

To estimate the steady-state surface temperature, we'll balance the heat generated in the heating element with the convective heat loss to the air: \( q_{\mathrm{electrical}} = hA(T_\mathrm{s} - T_\mathrm{\infty}) \) Where \(q_{\mathrm{electrical}}\) is the rate of electrical energy dissipation, \(h\) is the convective heat transfer coefficient, \(A\) is the heater surface area, \(T_\mathrm{s}\) is the heater surface temperature, and \(T_\mathrm{\infty}\) is the air temperature. In this problem, we are given the rate of electrical energy dissipation per unit length, so we can write the above equation as: \( q'_{\mathrm{electrical}} = hA'(T_\mathrm{s} - T_\mathrm{\infty}) \) First, we need to find the convective heat transfer coefficient and the surface area of the heater per unit length.
02

(Step 2: Calculate the convective heat transfer coefficient)

To calculate the convective heat transfer coefficient, we'll need to find the Nusselt number (Nu). For a long cylinder in cross flow, we'll use the correlation for Nu: \( \mathrm{Nu} = \frac{hD}{k_\mathrm{air}} \) Where \(D\) is the diameter of the heater and \(k_\mathrm{air}\) is the thermal conductivity of air. We also need to find the following properties for air at a film temperature of \(T_\mathrm{f} = (T_\mathrm{s} + T_\mathrm{\infty}) / 2\): - Reynolds number, \(Re = \frac{\rho_\mathrm{air}VD}{\mu_\mathrm{air}}\) - Prandtl number, \(Pr = \frac{\mu_\mathrm{air}c_{p_\mathrm{air}}}{k_\mathrm{air}}\) We can estimate these properties using air property tables at a temperature of 27°C. After calculating Re and Pr, we can use the Zukauskas correlation to find Nu: \( \mathrm{Nu} = 0.3 + \frac{0.62 \times Re^{0.5} \times Pr^{1/3}}{[1 + (0.4 / Pr)^{2/3}]^{1/4}} \times [1 + (Re / 282000)^{5/8}]^{4/5} \) Finally, we can use the expression for Nu to find the convective heat transfer coefficient, \(h\).
03

(Step 3: Calculate the surface area per unit length)

We can now calculate the surface area of the heater per unit length, \(A'\), as follows: \( A' = \pi D \)
04

(Step 4: Calculate the steady-state surface temperature)

Using the convective heat transfer coefficient and surface area per unit length, we can calculate the steady-state surface temperature using the heat balance equation found in Step 1: \( T_\mathrm{s} = T_\mathrm{\infty} + \frac{q'_{\mathrm{electrical}}}{hA'} \) This will give us the steady-state surface temperature of the heater, neglecting radiation.
05

(Step 5: Estimate the time required to approach steady-state temperature)

To estimate the time required to reach within 10°C of the steady-state surface temperature, we'll use the lumped capacitance method for transient heat transfer. This is appropriate because the heater's geometry has a small ratio of volume to surface area, and its thermal conductivity is high. The temperature difference as a function of time is given by: \( \frac{T_\mathrm{s}(t) - T_\mathrm{\infty}}{T_\mathrm{s,ss} - T_\mathrm{\infty}} = \exp{\left(-\frac{hA'c_bt}{k_ac_bV'}\right)} \) Where \(T_\mathrm{s}(t)\) is the heater surface temperature at time \(t\), \(T_\mathrm{s,ss}\) is the steady-state surface temperature, \(c_b\) is the specific heat of the heater, \(k_a\) is the heater's thermal conductivity, and \(V'\) is the volume of the heater per unit length. We can find the volume of the heater per unit length as follows: \( V' = \frac{\pi D^2}{4} \) Putting all values in the above temperature difference equation and solving for the time when \(T_\mathrm{s}(t) = T_\mathrm{s,ss} - 10^{\circ} \mathrm{C}\), we can obtain the time required for the surface temperature to come within 10°C of its steady-state value.

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Convective Heat Transfer Coefficient
The term "convective heat transfer coefficient" is crucial in understanding how heat is transferred between a solid surface and a fluid in motion. This coefficient, often denoted as \( h \), quantifies the rate of heat transfer per unit area for a given temperature difference between the solid's surface and the fluid.
  • For the calculation of \( h \), we frequently rely on dimensionless numbers like the Nusselt number (Nu), which provides a measure of the convective heat transfer relative to the conductive heat transfer across a boundary.
  • In the context of a cylindrical heating element experiencing air flow, we use empirical correlations to estimate Nu, capturing the dynamics of the flow and thermal conditions. A typical correlation relates Nu to the Reynolds number (Re) and the Prandtl number (Pr), which respectively represent the flow characteristics and thermal properties of the fluid.
Both the Reynolds and Prandtl numbers need the properties of air evaluated at the film temperature, which is the average of the surface and air temperatures. Once we calculate the Nusselt number, we can ascertain the convective heat transfer coefficient from the relationship: \[ \mathrm{Nu} = \frac{hD}{k_\mathrm{air}} \] where \( D \) is the heater diameter and \( k_\mathrm{air} \) is the thermal conductivity of the air. Knowing \( h \) allows you to determine the thermal performance of the system, making it a foundational calculation in heat transfer problems.
Steady-State Temperature
The steady-state temperature of a system is the temperature at which it remains constant over time because the heat being generated is equal to the heat being lost.
  • For the heater described in the exercise, achieving a steady-state implies that the electrical energy dissipated as heat is being completely balanced by the convective heat loss.
  • Mathematically, this balance is represented by: \[ q'_{\mathrm{electrical}} = hA'(T_\mathrm{s} - T_\mathrm{\infty}) \] where \( q'_{\mathrm{electrical}} \) is the heat generated per unit length of the heater, \( A' \) is the surface area per unit length, and \( T_\mathrm{\infty} \) is the ambient air temperature.
Rearranging the equation gives us the formula to calculate the steady-state surface temperature \( T_\mathrm{s} \): \[ T_\mathrm{s} = T_\mathrm{\infty} + \frac{q'_{\mathrm{electrical}}}{hA'} \] By using this equation, we can predict the temperature at which no further changes in the thermal state of the heater occur, assuming all conditions remain constant and radiation effects are negligible.
Lumped Capacitance Method
The lumped capacitance method is a simplified approach to solving transient heat transfer problems, commonly used when the object in question has a high thermal conductivity and small volume-to-surface area ratio. This allows the entire object to be assumed as being at a uniform temperature throughout.
  • In the scenario of a cylindrical heater brought from an initial temperature to within 10°C of its steady-state temperature, this method facilitates predicting the time required for this thermal transition.
  • The change in temperature over time is expressed by: \[ \frac{T_\mathrm{s}(t) - T_\mathrm{\infty}}{T_\mathrm{s,ss} - T_\mathrm{\infty}} = \exp\left(-\frac{hA't}{\rho c_p V'}\right) \] where \( T_\mathrm{s}(t) \) is the temperature at time \( t \), \( T_\mathrm{s,ss} \) is the steady-state temperature, \( \rho \) is density, \( c_p \) is specific heat, and \( V' \) is the volume per unit length of the heater.
This equation predicts how rapidly the heater approaches the equilibrium temperature, leveraging the simplicity of assumptions inherent to the lumped capacitance approach. Solving it for the desired conditions gives valuable insights into the dynamics of the heating element.

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Most popular questions from this chapter

Air at atmospheric pressure and a temperature of \(25^{\circ} \mathrm{C}\) is in parallel flow at a velocity of \(5 \mathrm{~m} / \mathrm{s}\) over a 1 -m-long flat plate that is heated with a uniform heat flux of \(1250 \mathrm{~W} / \mathrm{m}^{2}\). Assume the flow is fully turbulent over the length of the plate. (a) Calculate the plate surface temperature, \(T_{s}(L)\), and the local convection coefficient, \(h_{x}(L)\), at the trailing edge, \(x=L\). (b) Calculate the average temperature of the plate surface, \(\bar{T}_{s}\). (c) Plot the variation of the surface temperature, \(T_{s}(x)\), and the convection coefficient, \(h_{x}(x)\), with distance on the same graph. Explain the key features of these distributions. Working in groups of two, our students design and perform experiments on forced convection phenomena using the general arrangement shown schematically. The air box consists of two muffin fans, a plenum chamber, and flow straighteners discharging a nearly uniform airstream over the flat test-plate. The objectives of one experiment were to measure the heat transfer coefficient and to compare the results with standard convection correlations. The velocity of the airstream was measured using a thermistorbased anemometer, and thermocouples were used to determine the temperatures of the airstream and the test-plate. With the airstream from the box fully stabilized at \(T_{\infty}=20^{\circ} \mathrm{C}\), an aluminum plate was preheated in a convection oven and quickly mounted in the testplate holder. The subsequent temperature history of the plate was determined from thermocouple measurements, and histories obtained for airstream velocities of 3 and \(9 \mathrm{~m} / \mathrm{s}\) were fitted by the following polynomial: The temperature \(T\) and time \(t\) have units of \({ }^{\circ} \mathrm{C}\) and \(\mathrm{s}\), respectively, and values of the coefficients appropriate for the time interval of the experiments are tabulated as follows: \begin{tabular}{lcc} \hline Velocity \((\mathrm{m} / \mathrm{s})\) & 3 & 9 \\ \hline Elapsed Time (s) & 300 & 160 \\ \(a\left({ }^{\circ} \mathrm{C}\right)\) & \(56.87\) & \(57.00\) \\ \(b\left({ }^{\circ} \mathrm{C} / \mathrm{s}\right)\) & \(-0.1472\) & \(-0.2641\) \\\ \(c\left({ }^{\circ} \mathrm{C} / \mathrm{s}^{2}\right)\) & \(3 \times 10^{-4}\) & \(9 \times 10^{-4}\) \\ \(d\left({ }^{\circ} \mathrm{C} / \mathrm{s}^{3}\right)\) & \(-4 \times 10^{-7}\) & \(-2 \times 10^{-6}\) \\ \(e\left({ }^{\circ} \mathrm{C} / \mathrm{s}^{4}\right)\) & \(2 \times 10^{-10}\) & \(1 \times 10^{-9}\) \\ \hline \end{tabular} The plate is square, \(133 \mathrm{~mm}\) to a side, with a thickness of \(3.2 \mathrm{~mm}\), and is made from a highly polished aluminum alloy \(\left(\rho=2770 \mathrm{~kg} / \mathrm{m}^{3}, \quad c=875 \mathrm{~J} / \mathrm{kg} \cdot \mathrm{K}\right.\), \(k=177 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K})\). (a) Determine the heat transfer coefficients for the two cases, assuming the plate behaves as a spacewise isothermal object. (b) Evaluate the coefficients \(C\) and \(m\) for a correlation of the form $$ \overline{N u_{L}}=C \operatorname{Re}^{m} \operatorname{Pr}^{1 / 3} $$ Compare this result with a standard flat-plate correlation. Comment on the goodness of the comparison and explain any differences.

Copper spheres of \(20-\mathrm{mm}\) diameter are quenched by being dropped into a tank of water that is maintained at \(280 \mathrm{~K}\). The spheres may be assumed to reach the terminal velocity on impact and to drop freely through the water. Estimate the terminal velocity by equating the drag and gravitational forces acting on the sphere. What is the approximate height of the water tank needed to cool the spheres from an initial temperature of \(360 \mathrm{~K}\) to a center temperature of \(320 \mathrm{~K}\) ?

Consider a flat plate subject to parallel flow (top and bottom) characterized by \(u_{\infty}=5 \mathrm{~m} / \mathrm{s}, T_{\infty}=20^{\circ} \mathrm{C}\). (a) Determine the average convection heat transfer coefficient, convective heat transfer rate, and drag force associated with an \(L=2\)-m-long, \(w=2-\mathrm{m}\) wide flat plate for airflow and surface temperatures of \(T_{s}=50^{\circ} \mathrm{C}\) and \(80^{\circ} \mathrm{C}\). (b) Determine the average convection heat transfer coefficient, convective heat transfer rate, and drag force associated with an \(L=0.1\)-m-long, \(w=0.1\)-m-wide flat plate for water flow and surface temperatures of \(T_{s}=50^{\circ} \mathrm{C}\) and \(80^{\circ} \mathrm{C}\).

An air duct heater consists of an aligned array of electrical heating elements in which the longitudinal and transverse pitches are \(S_{L}=S_{T}=24 \mathrm{~mm}\). There are 3 rows of elements in the flow direction \(\left(N_{L}=3\right)\) and 4 elements per row \(\left(N_{T}=4\right)\). Atmospheric air with an upstream velocity of \(12 \mathrm{~m} / \mathrm{s}\) and a temperature of \(25^{\circ} \mathrm{C}\) moves in cross flow over the elements, which have a diameter of \(12 \mathrm{~mm}\), a length of \(250 \mathrm{~mm}\), and are maintained at a surface temperature of \(350^{\circ} \mathrm{C}\). (a) Determine the total heat transfer to the air and the temperature of the air leaving the duct heater. (b) Determine the pressure drop across the element bank and the fan power requirement. (c) Compare the average convection coefficient obtained in your analysis with the value for an isolated (single) element. Explain the difference between the results. (d) What effect would increasing the longitudinal and transverse pitches to \(30 \mathrm{~mm}\) have on the exit temperature of the air, the total heat rate, and the pressure drop?

Consider a sphere with a diameter of \(20 \mathrm{~mm}\) and a surface temperature of \(60^{\circ} \mathrm{C}\) that is immersed in a fluid at a temperature of \(30^{\circ} \mathrm{C}\) and a velocity of \(2.5 \mathrm{~m} / \mathrm{s}\). Calculate the drag force and the heat rate when the fluid is (a) water and (b) air at atmospheric pressure. Explain why the results for the two fluids are so different.

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