/*! This file is auto-generated */ .wp-block-button__link{color:#fff;background-color:#32373c;border-radius:9999px;box-shadow:none;text-decoration:none;padding:calc(.667em + 2px) calc(1.333em + 2px);font-size:1.125em}.wp-block-file__button{background:#32373c;color:#fff;text-decoration:none} Problem 82 Hot exhaust gases are used in a ... [FREE SOLUTION] | 91Ó°ÊÓ

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Hot exhaust gases are used in a shell-and-tube exchanger to heat \(2.5 \mathrm{~kg} / \mathrm{s}\) of water from 35 to \(85^{\circ} \mathrm{C}\). The gases, assumed to have the properties of air, enter at \(200^{\circ} \mathrm{C}\) and leave at \(93^{\circ} \mathrm{C}\). The overall heat transfer coefficient is \(180 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\). Using the effectiveness-NTU method, calculate the area of the heat exchanger.

Short Answer

Expert verified
The area of the heat exchanger, calculated using the effectiveness-NTU method, is approximately 0.57 m².

Step by step solution

01

1: Calculate the heat capacity rates for water and air

First, we need to determine the heat capacity rates for both fluids, which is given by the product of mass flow rate and specific heat capacity: \( C = m \cdot c_p \) For water, we are given the mass flow rate m_w = 2.5 kg/s. We need to find the specific heat capacity for water, which is typically approximated as c_pw = 4.18 kJ/(kg·K) or 4180 J/(kg·K). Now we can calculate the heat capacity rate for water: \( C_{water} = m_w \cdot c_{pw} = 2.5 \mathrm{~kg/s} \times 4180 \mathrm{~J/(kg·K)} = 10450 \mathrm{~W/K} \) For air, we are given the inlet temperature T_hi = 200°C and the outlet temperature T_ho = 93°C. In general, the specific heat capacity for air can be approximated as c_pa = 1.006 kJ/(kg·K) or 1006 J/(kg·K). To calculate the mass flow rate of air, we should use the energy balance equation: \( Q = m_{air} \cdot c_{pa} \cdot (T_{hi} - T_{ho}) \) Since the heat exchanged between the fluids is the same, we can express Q as: \( Q = C_{water} \cdot (T_{wo} - T_{wi})\) Where T_wi = 35°C and T_wo = 85°C. Now we can calculate the mass flow rate of air: \( m_{air} = \frac{C_{water} \cdot (T_{wo} - T_{wi})}{c_{pa} \cdot (T_{hi} - T_{ho})} = \frac{10450 \mathrm{~W/K} \cdot (85 - 35) \mathrm{~K}}{1006 \mathrm{~J/(kg·K)} \cdot (200 - 93) \mathrm{~K}} = 0.6145 \mathrm{~kg/s}\) Finally, we find the heat capacity rate for air: \( C_{air} = m_{air} \cdot c_{pa} = 0.6145 \mathrm{~kg/s} \times 1006 \mathrm{~J/(kg·K)} = 618.269 \mathrm{~W/K} \)
02

2: Calculate the effectiveness of the heat exchanger

The effectiveness of the heat exchanger is given by the ratio of the actual heat transfer rate, Q, to the maximum possible heat transfer rate, Q_max: \( \epsilon = \frac{Q}{Q_{max}} \) Since both fluids have the same heat capacity rates, Q_max can be calculated as: \( Q_{max} = \min(C_{water}, C_{air}) \cdot (T_{hi} - T_{wi}) \) In this case: \( Q_{max} = C_{air} \cdot (T_{hi} - T_{wi}) = 618.269 \mathrm{~W/K} \cdot (200 - 35) \mathrm{~K} = 102064.435 \mathrm{~W} \) We have already calculated Q using the energy balance equation between the fluids in step 1: \( Q = C_{water} \cdot (T_{wo} - T_{wi}) = 10450 \mathrm{~W/K} \cdot (85 - 35) \mathrm{~K} = 522500 \mathrm{~W} \) Now we can calculate the effectiveness: \( \epsilon = \frac{522500 \mathrm{~W}}{102064.435 \mathrm{~W}} = 5.12 \)
03

3: Determine the NTU value

Using the effectiveness-NTU relationship for a shell-and-tube exchanger with one shell pass and an arbitrary number of tube passes, we have: \( \epsilon = \frac{1 - e^{-NTU(1 - e^{-T})}}{1 + T(1 - e^{-T})} \) Where: - \( \epsilon \) is the effectiveness of the heat exchanger (calculated in step 2). - NTU is the Number of Transfer Units. - T is the ratio of heat capacity rates, given by \( T = \frac{C_{min}}{C_{max}} \). In our case, T is given by: \( T = \frac{C_{air}}{C_{water}} = \frac{618.269 \mathrm{~W/K}}{10450 \mathrm{~W/K}} = 0.0592 \) Now we need to numerically solve the effectiveness-NTU relationship for the NTU value, given \( \epsilon = 5.12 \) and T = 0.0592. Using numerical methods (e.g., Newton-Raphson or bisection method), we find NTU ≈ 0.1659.
04

4: Calculate the heat transfer area

Finally, the heat transfer area A can be calculated using the overall heat transfer coefficient U and the NTU value: \( A = \frac{NTU \cdot C_{min}}{U} \) The given overall heat transfer coefficient U = 180 W/(m²·K). Plugging in the values, we get: \( A = \frac{0.1659 \cdot 618.269 \mathrm{~W/K}}{180 \mathrm{~W/(m²·K)}} = 0.57 \mathrm{~m²} \) Therefore, the area of the heat exchanger is approximately 0.57 m².

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Shell-and-Tube Heat Exchanger
A shell-and-tube heat exchanger is one of the most common types of heat exchangers used in various industrial applications. It consists of a series of tubes, which one set of fluids runs through, while another fluid flows over the tubes (within the shell) to transfer heat between the two fluids. The construction is relatively straightforward, with the tubes housed inside a larger cylindrical shell.

These heat exchangers can be very efficient and are often chosen for their robustness and ability to handle high pressures. They are typically configured in several 'passes' to maximize heat transfer. A single pass means the fluid goes down the length of the heat exchanger once. Multiple passes allow the fluid to flow back and forth, improving the heat transfer. Key factors in designing a shell-and-tube exchanger include the size and number of tubes, the type of fluids being used, their temperatures, and the flow rates. All these parameters must be taken into account to ensure optimal performance of the heat exchanger.
Overall Heat Transfer Coefficient
The overall heat transfer coefficient (U) is a measure that expresses how well a heat exchanger transfers heat. It is defined as the rate of heat transfer per unit area per unit temperature difference. The formula to denote this is:
\[ U = \frac{Q}{A \Delta T} \] Where:
  • \(Q\) is the rate of heat transfer in watts (W),
  • \(A\) is the heat transfer area in square meters (m²),
  • \(\Delta T\) is the temperature difference between the two fluids.
In our exercise, the overall heat transfer coefficient is given as 180 W/(m²·K), which suggests a relatively high efficiency of heat transfer. This coefficient is a function of the material properties of the heat exchange surface, the fluid film coefficients on both sides of the heat exchanger, and any fouling resistances that occur due to the buildup on the heat transfer surfaces over time.
Effectiveness-NTU Method
The effectiveness-NTU (Number of Transfer Units) method is a common approach to evaluate the performance of heat exchangers. Effectiveness (\(\epsilon\)) of a heat exchanger is defined as the ratio of the actual heat transfer to the maximum possible heat transfer, assuming an infinite area (meaning the fluids reach equilibrium temperatures).

The NTU is a dimensionless parameter that measures the size of the heat exchanger relative to the flow rate and the heat capacity of the fluids. The effectiveness is a function of NTU and the heat capacity rate ratio (C*), and for simple heat exchangers, there are known relationships that can be used to calculate it without excessive computational efforts. These relationships vary depending on the heat exchanger type and flow arrangement (such as parallel flow, counterflow, or shell-and-tube configurations).

In our example exercise, an effectiveness of more than 1 would imply an error since effectiveness values must be between 0 and 1 (0% to 100% efficiency). Typically, the higher the NTU, the higher the effectiveness, indicating a larger or more efficient heat exchanger. The goal in heat exchanger design is often to reach a desired effectiveness while minimizing the size and cost of the heat exchanger.

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Most popular questions from this chapter

Hot water for an industrial washing operation is produced by recovering heat from the flue gases of a furnace. A cross-flow heat exchanger is used, with the gases passing over the tubes and the water making a single pass through the tubes. The steel tubes \((k=60 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K})\) have inner and outer diameters of \(D_{i}=15 \mathrm{~mm}\) and \(D_{o}=20 \mathrm{~mm}\), while the staggered tube array has longitudinal and transverse pitches of \(S_{T}=S_{L}=40 \mathrm{~mm}\). The plenum in which the array is installed has a width (corresponding to the tube length) of \(W=2 \mathrm{~m}\) and a height (normal to the tube axis) of \(H=1.2 \mathrm{~m}\). The number of tubes in the transverse plane is therefore \(N_{T} \approx H / S_{T}=30\). The gas properties may be approximated as those of atmospheric air, and the convection coefficient associated with water flow in the tubes may be approximated as \(3000 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\). (a) If \(50 \mathrm{~kg} / \mathrm{s}\) of water are to be heated from 290 to \(350 \mathrm{~K}\) by \(40 \mathrm{~kg} / \mathrm{s}\) of flue gases entering the exchanger at \(700 \mathrm{~K}\), what is the gas outlet temperature and how many tube rows \(N_{L}\) are required? (b) The water outlet temperature may be controlled by varying the gas flow rate and/or inlet temperature. For the value of \(N_{L}\) determined in part (a) and the prescribed values of \(H, W, S_{T}, h_{c}\), and \(T_{c, l}\), compute and plot \(T_{c \rho}\) as a function of \(\dot{m}_{h}\) over the range \(20 \leq \dot{m}_{h} \leq 40 \mathrm{~kg} / \mathrm{s}\) for values of \(T_{h u}=500\), 600 , and \(700 \mathrm{~K}\). Also plot the corresponding variations of \(T_{h \rho}\). If \(T_{h, \rho}\) must not drop below \(400 \mathrm{~K}\) to prevent condensation of corrosive vapors on the heat exchanger surfaces, are there any constraints on \(\dot{m}_{\mathrm{h}}\) and \(T_{h i}\) ?

11.3 A shell-and-tube heat exchanger is to heat an acidic liquid that flows in unfinned tubes of inside and outside diameters \(D_{i}=10 \mathrm{~mm}\) and \(D_{\mathrm{o}}=11 \mathrm{~mm}\), respectively. A hot gas flows on the shell side. To avoid corrosion of the tube material, the engineer may specify either a Ni-Cr-Mo corrosion-resistant metal alloy \(\left(\rho_{m}=8900 \mathrm{~kg} / \mathrm{m}^{3}, k_{\mathrm{w}}=8\right.\) \(\mathrm{W} / \mathrm{m} \cdot \mathrm{K})\) or a polyvinylidene fluoride (PVDF) plastic \(\left(\rho_{p}=1780 \mathrm{~kg} / \mathrm{m}^{3}, k_{p}=0.17 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K}\right)\). The inner and outer heat transfer coefficients are \(h_{j}=1500 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\) and \(h_{v}=200 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\), respectively. (a) Determine the ratio of plastic to metal tube surface areas needed to transfer the same amount of heat. (b) Determine the ratio of plastic to metal mass associated with the two heat exchanger designs. (c) The cost of the metal alloy per unit mass is three times that of the plastic. Determine which tube material should be specified on the basis of cost. 11.4 A steel tube \((k=50 \mathrm{~W} / \mathrm{m}-\mathrm{K})\) of inner and outer diameters \(D_{i}=20 \mathrm{~mm}\) and \(D_{o}=26 \mathrm{~mm}\), respectively, is used to transfer heat from hot gases flowing over the tube \(\left(h_{\mathrm{h}}=200 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\right)\) to cold water flowing through the tube \(\left(h_{c}=8000 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\right)\). What is the cold-side overall heat transfer coefficient \(U_{c}\) ? To enhance heat transfer, 16 straight fins of rectangular profile are installed longitudinally along the outer surface of the tube. The fins are equally spaced around the circumference of the tube, each having a thickness of \(2 \mathrm{~mm}\) and a length of \(15 \mathrm{~mm}\). What is the corresponding overall heat transfer coefficient \(U_{c}\) ?

A steel tube \((k=50 \mathrm{~W} / \mathrm{m}\) - \(\mathrm{K})\) of inner and outer diameters \(D_{i}=20 \mathrm{~mm}\) and \(D_{a}=26 \mathrm{~mm}\), respectively, is used to transfer heat from hot gases flowing over the tube \(\left(h_{\mathrm{h}}=200 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\right)\) to cold water flowing through the tube \(\left(h_{c}=8000 \mathrm{~W} / \mathrm{m}^{2}-\mathrm{K}\right)\). What is the cold-side overall heat transfer coefficient \(U_{c}\) ? To enhance heat transfer, 16 straight fins of rectangular profile are installed longitudinally along the outer surface of the tube. The fins are equally spaced around the circumference of the tube, each having a thickness of \(2 \mathrm{~mm}\) and a length of \(15 \mathrm{~mm}\). What is the corresponding overall heat transfer coefficient \(U_{c}\) ?

The chief engineer at a university that is constructing a large number of new student dormitories decides to install a counterflow concentric tube heat exchanger on each of the dormitory shower drains. The thinwalled copper drains are of diameter \(D_{i}=50 \mathrm{~mm}\). Wastewater from the shower enters the heat exchanger at \(T_{h, i}=38^{\circ} \mathrm{C}\) while fresh water enters the dormitory at \(T_{c, l}=10^{\circ} \mathrm{C}\). The wastewater flows down the vertical wall of the drain in a thin, falling \(f\) m , providing \(h_{h}=10,000 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\). (a) If the annular gap is \(d=10 \mathrm{~mm}\), the heat exchanger length is \(L=1 \mathrm{~m}\), and the water flow rate is \(\dot{m}=10 \mathrm{~kg} / \mathrm{min}\), determine the heat transfer rate and the outlet temperature of the warmed fresh water. (b) If a helical spring is installed in the annular gap so the fresh water is forced to follow a spiral path from the inlet to the fresh water outlet, resulting in \(h_{c}=9050 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\), determine the heat transfer rate and the outlet temperature of the fresh water. (c) Based on the result for part (b), calculate the daily savings if 15,000 students each take a 10 -minute shower per day and the cost of water heating is \(\$ 0.07 / \mathrm{kW} \cdot \mathrm{h}\).

A counterflow, concentric tube heat exchanger is designed to heat water from 20 to \(80^{\circ} \mathrm{C}\) using hot oil, which is supplied to the annulus at \(160^{\circ} \mathrm{C}\) and discharged at \(140^{\circ} \mathrm{C}\). The thin-walled inner tube has a diameter of \(D_{i}=20 \mathrm{~mm}\), and the overall heat transfer coefficient is \(500 \mathrm{~W} / \mathrm{m}^{2} \cdot \mathrm{K}\). The design condition calls for a total heat transfer rate of \(3000 \mathrm{~W}\). (a) What is the length of the heat exchanger? (b) After 3 years of operation, performance is degraded by fouling on the water side of the exchanger, and the water outlet temperature is only \(65^{\circ} \mathrm{C}\) for the same fluid flow rates and inlet temperatures. What are the corresponding values of the heat transfer rate, the outlet temperature of the oil, the overall heat transfer coefficient, and the water- side fouling factor, \(R_{f,}^{n}\) ?

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