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91Ó°ÊÓ

Brooklyn Corporation manufactures DVDs. The machine that is used to make these DVDs is known to produce \(6 \%\) defective DVDs. The quality control inspector selects a sample of 150 DVDs every week and inspects them for being good or defective. If \(8 \%\) or more of the DVDs in the sample are defective. the process is stopped and the machine is readjusted. What is the probability that based on a sample of 150 DVDs, the process will be stopped to readjust the machine?

Short Answer

Expert verified
The exact probability will depend on the calculations made in Step 3, which need the use of a binomial probability calculator or statistical software.

Step by step solution

01

Determine the parameters of the binomial distribution

In a binomial distribution, we first need to identify the parameters. The number of trials (n) is the size of the sample, which is 150 DVDs. The probability of success (p) on a single trial is the probability of a DVD being defective, which is 6% or \(0.06\).
02

Find the number of defective DVDs that would cause the machine to stop

The quality control will stop the process if 8% or more of the DVDs are defective. This corresponds to \(8% \times 150 = 12\) DVDs. So, we want to find the probability that the number of defective DVDs (X) is 12 or more.
03

Calculate the probability of the process to stop using binomial distribution

In this step, we calculate the probability. However, directly calculating the probability of getting 12, 13, 14, and so-far defective DVDs from a sample of 150 would be tedious. Thus, it will be easier to calculate the probability of getting fewer than 12 defective DVDs, and then subtract this from 1 to get the probability of getting 12 or more defective DVDs. Using the formula of the binomial distribution and summing it from 0 to 11 defectives, we get the probability that fewer than 12 DVDs are defective. Subtracting this result from 1 gives the desired probability that 12 or more DVDs are defective. To calculate these probabilities, a calculator that can compute binomial probabilities or a statistical software package will be very helpful.

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Understanding the Probability of Defective Items
When dealing with manufacturing processes, understanding the probability of defective items is crucial. This probability tells us how likely it is to find defective products in production. For Brooklyn Corporation, the machine produces DVDs with a 6% defect rate. This means, for each DVD produced, there is a 0.06 chance it may be defective. It is important to remember:
- Probability is always between 0 and 1.
- A lower probability of defects is generally preferable for manufacturers.
- Knowing the defect probability helps in predicting and controlling the quality of manufactured items easily.
To assess this, probability theory and statistical tools like the binomial distribution are often used. The binomial model is suitable when there are two potential outcomes, like defective or non-defective in this case.
Quality Control Process: Ensuring Product Excellence
The quality control process is essential in any manufacturing setup to ensure that products meet certain quality standards. For Brooklyn Corporation, the process involves regular inspections where a sample of DVDs is inspected. If the rate of defective DVDs in the sample reaches 8% or higher, the machine is halted and adjusted.
This control process is crucial because:
- It helps prevent the distribution of substandard products.
- Regular checks allow for timely corrections, reducing potential waste.
- Monitoring quality helps maintain customer satisfaction and trust.
By maintaining a stringent quality control process, corporations can manage the risks associated with large-scale production, mitigating the likelihood of defective items reaching the market.
Importance of Sample Size in Statistics
Understanding sample sizes in statistics is a pivotal part of conducting reliable analyses. The sample size affects both the accuracy and reliability of quality inspections. At Brooklyn Corporation, a sample size of 150 DVDs is taken for examination each week.
With a larger sample size:
- The results are generally more reliable and likely closer to the true population values.
- It helps mitigate the effect of outliers or random errors.
- Smaller samples might not provide an accurate picture of the overall quality.
Choosing the right sample size ensures that the conclusions drawn from the data reflect the true condition of the entire batch, which helps in making informed decisions about stopping or continuing the production process.

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