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Plastic parts produced by an injection-molding operation are checked for conformance to specifications. Each tool contains 12 cavities in which parts are produced, and these parts fall into a conveyor when the press opens. An inspector chooses 3 parts from among the 12 at random. Two cavities are affected by a temperature malfunction that results in parts that do not conform to specifications. (a) How many samples contain exactly 1 nonconforming part? (b) How many samples contain at least 1 nonconforming part?

Short Answer

Expert verified
(a) 90 samples contain exactly 1 nonconforming part. (b) 100 samples contain at least 1 nonconforming part.

Step by step solution

01

Understand the Problem

The problem involves choosing 3 parts from 12 cavities. Out of these, 2 cavities produce nonconforming parts due to a malfunction. We are asked to determine the number of 3-part samples that contain exactly 1 nonconforming part and at least 1 nonconforming part.
02

Calculate Total Possible Samples

Determine the total number of ways to choose 3 parts from the 12 cavities. This can be computed using the combination formula \( \binom{n}{k} \), where \( n \) is the total number of parts, and \( k \) is the number of parts to choose.\[\binom{12}{3} = \frac{12 \times 11 \times 10}{3 \times 2 \times 1} = 220.\]Thus, there are 220 possible samples.
03

Calculate Samples Containing Exactly 1 Nonconforming Part

To have exactly 1 nonconforming part, choose 1 part from the 2 nonconforming cavities and 2 parts from the 10 conforming cavities.\[\binom{2}{1} \times \binom{10}{2} = 2 \times \frac{10 \times 9}{2 \times 1} = 90.\]So, there are 90 samples with exactly 1 nonconforming part.
04

Calculate Samples Containing No Nonconforming Parts

Calculate the number of samples containing only conforming parts by choosing all 3 parts from the 10 conforming cavities.\[\binom{10}{3} = \frac{10 \times 9 \times 8}{3 \times 2 \times 1} = 120.\]Thus, there are 120 samples with no nonconforming parts.
05

Calculate Samples Containing At Least 1 Nonconforming Part

Use the complementary approach by subtracting the number of samples with no nonconforming parts from the total number of samples.\[220 - 120 = 100.\]So, there are 100 samples with at least 1 nonconforming part.

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Key Concepts

These are the key concepts you need to understand to accurately answer the question.

Combinatorics
Combinatorics is the branch of mathematics that deals with counting, arranging, and finding patterns in sets. In this exercise, we used combinatorics to determine the number of different ways to choose parts from a set. This involves using combinations, which is one of the foundational aspects of combinatorics.

A combination is a selection of items from a larger set where the order does not matter. For example, when we calculated the total number of samples of 3 parts from the 12 available, we used the combination formula:
  • \( \binom{n}{k} = \frac{n!}{k!(n-k)!} \)
Here, \( n \) is the total number of items, and \( k \) is the number of items to choose.

In our problem, when selecting 3 parts from 12, we computed this as \( \binom{12}{3} = 220 \). Understanding combinatorics allows us to approach and resolve probability-related issues like this one with clear mathematical principles.
Nonconforming Parts
Nonconforming parts are components that do not meet defined quality standards. In this problem, they result from a temperature malfunction affecting two cavities in the mold. These parts are deemed defective or faulty.

Nonconformance often arises from production issues, equipment failure, or flawed processes. Addressing these issues is vital to maintaining quality, reducing waste, and ensuring customer satisfaction.

Identifying and categorizing nonconforming parts, as seen here, helps in sampling efforts to assess product quality.

By noting that 2 out of 12 cavities produce nonconforming parts, we can calculate the likelihood of selecting these parts under random sampling conditions, assisting in the evaluation of production processes.
Sampling Methods
Sampling methods are strategies used to select a subset of individuals from a population, enabling us to make statistical inferences about the entire population. In quality control, they are essential for evaluating production processes without examining every item produced.

Random sampling was applied in our problem, where 3 parts are randomly selected from a total of 12. Random sampling ensures every part has an equal chance of being selected, which provides an unbiased estimate of the quality.

Sampling can also be stratified, systematic, or clustered, depending on the precision required and the nature of the population. In this exercise, the random sampling method helps us calculate the probability of selecting nonconforming parts, which is crucial for assessing overall production quality.
  • Random Sampling: Every member has an equal chance of being chosen.
  • Stratified Sampling: Population divided into subgroups before sampling.
  • Systematic Sampling: Selection at regular intervals from an ordered list.
  • Cluster Sampling: Dividing the population into clusters and sampling randomly from them.
Quality Control
Quality control is a crucial aspect of manufacturing processes aimed at ensuring products meet specified standards. In the context of our problem, it involves checking parts produced by an injection-molding operation for defects. This is important to maintain product reliability, minimize waste, and satisfy customer expectations.

Quality control processes involve sampling, inspecting, and testing products to identify any deviations from desired specifications. In this case, an inspector selects random samples of parts to check for nonconformance, providing valuable information about the production quality.

Effective quality control not only detects faults but also helps in identifying the sources of defects and in implementing corrective measures. By understanding the pressure points, like temperature malfunctions here, one can take steps to improve processes and prevent similar issues in the future.
  • Continuous monitoring of production lines.
  • Regular inspection of samples.
  • Implementing corrective and preventive actions.
These practices are crucial for detecting defects early and ensuring consistent product quality.

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Most popular questions from this chapter

Computer keyboard failures are due to faulty electrical connects ( \(12 \%\) ) or mechanical defects \((88 \%) .\) Mechanical defects are related to loose keys \((27 \%)\) or improper assembly \((73 \%)\). Electrical connect defects are caused by defective wires \((35 \%)\) improper connections \((13 \%),\) or poorly welded wires \((52 \%)\) (a) Find the probability that a failure is due to loose keys. (b) Find the probability that a failure is due to improperly connected or poorly welded wires.

A reactor's rise time is measured in minutes (and fractions of minutes). Let the sample space for the rise time of each batch be positive, real numbers. Consider the rise times of two batches. Let \(A\) denote the event that the rise time of batch 1 is less than 72.5 minutes, and let \(B\) denote the event that the rise time of batch 2 is greater than 52.5 minutes. Describe the sample space for the rise time of two batches graphically and show each of the following events on a twodimensional plot: (a) \(A\) (b) \(B^{\prime}\) (c) \(A \cap B\) (d) \(A \cup B\)

Each of the possible five outcomes of a random experiment is equally likely. The sample space is \(\\{a, b, c, d, e\\} .\) Let \(A\) denote the event \(\\{a, b\\},\) and let \(B\) denote the event \(\\{c, d, e\\} .\) Determine the following: (a) \(P(A)\) (b) \(P(B)\) (c) \(P\left(A^{\prime}\right)\) (d) \(P(A \cup B)\) (e) \(P(A \cap B)\)

A message can follow different paths through servers on a network. The sender's message can go to one of five servers for the first step; each of them can send to five servers at the second step; each of those can send to four servers at the third step; and then the message goes to the recipient's server. (a) How many paths are possible? (b) If all paths are equally likely, what is the probability that a message passes through the first of four servers at the third step?

In the laboratory analysis of samples from a chemical process, five samples from the process are analyzed daily. In addition, a control sample is analyzed twice each day to check the calibration of the laboratory instruments. (a) How many different sequences of process and control samples are possible each day? Assume that the five process samples are considered identical and that the two control samples are considered identical. (b) How many different sequences of process and control samples are possible if we consider the five process samples to be different and the two control samples to be identical? (c) For the same situation as part (b), how many sequences are possible if the first test of each day must be a control sample?

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